IMA Artificial Intelligence

#PHARMA 4.0

Pharmaceutical Production: enhance efficiency and prevent machine downtime

Optimize Pharmaceutical Manufacturing, Reduce Downtime and Automate Data Analysis with IMA Sentinel’s AI.

Pharmaceutical production: enhance efficiency and prevent machine downtime

Optimize Pharmaceutical Manufacturing, Reduce Downtime and Automate Data Analysis with IMA Sentinel’s AI.

Optimize your pharmaceutical production processes through data-driven decision-making

Are you looking to maximize the efficiency and product quality of your production while proactively addressing potential malfunctions?

With IMA Sentinel, the digital solution by IMA Group, you can autonomously and in real-time monitor ongoing processes, identify alarms, analyse symptoms of imminent machine downtime and malfunctions, and take prompt corrective actions.

Advanced data management and analysis
View and analyse data from a variety of sources using automated reports in an intuitive environment.

Key indicators brief
Identify weak points immediately and improve process efficiency through a single interface.

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Turnkey efficiency
Compare operational data from plants or retrieve historical data for further analysis.

Advanced data management and analysis
View and analyze data from a variety of sources using automated reports in an intuitive environment.

Key indicators briefly
Identify weak points immediately and improve process efficiency through a single interface.

Turnkey efficiency
Compare operational data from plants or retrieve historical data for further analysis.

Book a demo

IMA Sentinel: enhance process performance with AI and predictive analytics in pharma 4.0 production

IMA Sentinel is a specialized solution for managing large volumes of data from multiple machines in an aseptic fill-finish line. It applies algorithms to machines, subsystems, and components, offering both Ready-To-Use analytic solutions from equipment suppliers and custom algorithms developed with pharmaceutical company specialists.

Production performance & OEE

IMA Sentinel provides extensive visibility and insights into monitoring plant efficiency, status, and alarms.

It offers detailed views of current machine status, alarms, recipe parameters, OEE and KPIs;
It evaluates the quality and reliability of critical processes, providing machine data statistics for intelligent line harmonization;

It facilitates accurate production planning with real average performance.

Advanced Monitoring

IMA Sentinel enables advanced monitoring capabilities through various algorithms, including:

Hidden anomaly detection in dynamics or components;
System reliability assessment by comparing critical parameter trends with historical or optimal conditions (golden batch);
Generation of statistics and reports to monitor efficiency deviations, correlating them with batches, formats, and recipes;
Support for root cause analysis and evaluation of precision performance degradation.

Predictive Maintenance

IMA Sentinel also offers excellent optimization opportunities through the implementation of anomaly detection and prediction algorithms. By utilizing supervised and unsupervised methods, IMA Sentinel contributes to:

Reducing the occurrence of failures or unexpected events in specific components, subsystems, or processes.
Decreasing the frequency of production stoppages that can bring the entire fill-finish plant to a standstill

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Unlock the full potential of your pharma 4.0 plant

FULL POWER IN A FEW CLICKS

Is analysing vast amounts of data taking up too much time, resources, and manual effort? With IMA Sentinel, you can automate the collection of production data, alarms, good products, rejects, causes of rejects, machine downtime, and critical trends.

LET OTHERS DO THE HEAVY WORK

Are you facing challenges in analysing data and achieving satisfactory results and reports? IMA Sentinel is the ideal tool to support you in efficiently comparing trend curves, conducting golden batch analyses, and swiftly accessing production history.

GET STRAIGHT TO THE POINT

Are you struggling to investigate individual causes and associated alarms that are impacting productivity? With IMA Sentinel, you can automatically and instantly identify the causes of rejects, generate Pareto charts, and pinpoint the alarms that have had the greatest impact on production performance.

CONNECT THE RIGHT ELEMENTS

Are you finding it challenging to correlate products, alarms, and rejects to determine where intervention is truly required? With IMA Sentinel, you can effortlessly and automatically correlate formats and products with alarms and rejects, enabling you to quickly identify areas that need intervention.

LOOK AHEAD TO THE FUTURE

Do you need a comprehensive view of long-term quality in your plant? With IMA Sentinel, you can identify trends and potential plant degradation that extend beyond the short and medium term, providing you with a broader perspective.

FULL REPORTS IN A MOVE

Are you overwhelmed by large volumes of data that are challenging to interpret and process using traditional tools? With IMA Sentinel, you can automatically generate reports similar to the current ones, while storing them in production databases in a computerized and organized manner.

OPEN YOUR MIND

Are you facing difficulties in obtaining visibility into machine and line efficiency? With IMA Sentinel, you can gain complete visibility on the calculation of overall equipment efficiency (OEE) for the entire production line, as well as for each individual machine within the plant.

BREATHE AND TAKE YOUR TIME

Are you interested in a comprehensive system that can instantly alert you to excessive rejects caused by malfunctions? Sentinel seamlessly connects and integrates all machines, PLCs, and HMIs, offering a 360° view of production processes and real-time alarms that can help mitigate efficiency losses.

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Detect anomalies and root causes of downtime with AI-powered support. Easily identify issues in a few clicks.

Sentinel simplifies and automates the entire analysis process: from the general efficiency monitoring page, you can delve into the details of each performance through guided navigation, using simple and intuitive dashboards. This allows for the immediate identification of issues that slow down or cause malfunctions in production, as well as for an equally efficient implementation of corrective actions.

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Empower your fill-finish plant with dedicated artificial intelligence strategies

Freeze dryers

IMA Sentinel offers a variety of algorithms to detect hidden anomalies.

It can assess system reliability by comparing critical parameter trends with historical/optimal conditions;
It optimizes preventive maintenance by analysing medium- and long-term trends;
It utilizes specially designed mathematical models that incorporate anomaly detection and prediction algorithms.

Ask for more EXPLORE FREEZE DRYERS' SOLUTIONS

Fillers

IMA Sentinel enables advanced performance analysis:

by gathering information from each produced item
to identify major factors causing rejects and their correlations with product type, format, and production dynamics.

The analysis module:

provides process statistics and reports to monitor efficiency drops, correlating them with batches, formats, and filling recipes. It evaluates error distribution;
distinguishes batching and control system effects, supports root cause analysis, and assesses accuracy performance degradation within and across production batches.

Ask for more EXPLORE FILLERS' SOLUTIONS

Isolators

Sentinel extracts process data and makes advanced monitoring possible by:

analysing different stages of the production cycle
evaluating the stability and repeatability of decontamination cycles and the performance of critical machine parameters.

Sentinel implements predictive maintenance algorithms for ventilation systems specifically designed to anticipate any failures and to reduce the occurrence of production downtime.

Ask for more Explore ISOLATORS' SOLUTIONS