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The first step after roasting and destoning is weighing. The coffee needs to be weighed to check what shrinkage occurred during the roasting phase, normally done with a batch weighing system. After that, the coffee must be sent to the storaging silos and there are different solutions for handling this phase.
In the whole coffee processing, the roasted coffee handling and conveying systems represent very important steps to ensure the preservation of the product and its quality.
Roasted coffee can be handled pneumatically or mechanically, which is better depending on the plant capacity/h and the distance from the connected equipment, such as receiving cyclones and rotary distributors above the storaging silos.
The attention to the product preservation is maximum.

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                    [highlight] => Tubular drag conveyor or chain conveyor in the longer distances for the maximum aroma protection.
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            [content] => Pneumatic Transport in Aspiration to reach the long distance taking care of the coffee.
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Pertoncini TPA system® is a pneumatic trasport in aspiration especially developed for handle the roasted coffee. It has a great flexibility of application, such as elbows, inclined pipes, the option of fixing it to the ground or to the ceiling, multiple discharges and 2-way valves. That means different routes can be installed inside the production area, bypassing any constraints even where there is an existing production complex. Petroncini has developed the TPA system® which guarantees pneumatic product handling for up to 60 m of suction pipes. This system definitely requires less maintenance than mechanical conveyors, avoiding almost all breakage or at least reducing it to a negligible percentage while preserving the aroma.

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The maximum care in handling the coffee once roasted, avoiding any breakages. 

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Roasted Coffee Handling and Conveying

In the whole coffee processing, the roasted coffee handling and conveying systems represent very important steps to ensure the preservation of the product and its quality.

Gentle conveying of the roasted coffee

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Latest-generation machines, the SR SMART Series is a range of versatile and flexible machines equipped for the filling and sealing of capsules on 1 and 2 lanes.

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The unique ergonomic cantilever design assures great accessibility for maintenance, service and easy cleaning; further more the pullout operating system significantly reduces line downtimes resulting in a great efficiency increase. Lid and waste reels are placed outside the machine, reducing downtime.
Thanks to a very fast size changeover and to an integrated double feeding system, for bulk and stacked capsules, the SR SMART Series can handle any type of capsule in plastic, aluminum and compostable material. Capsules can be closed at the top with aluminum film, micro perforated, filter paper, triplex coupled, PP and compostable lid. Filters and diaphragms can be inserted into capsules and on their bottom.
According to the machine configuration, speed can vary from 60 to 120 capsules per minute.

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SR1 SMART
SR2 SMART




Production speed (capsules/min)
up to 60
up to 120


Power consumption (kW)
27
27


Machine weight (kg)
3280
3335


Nitrogen consumption (Nm3/h)
28
28


Compressed air consumption (Nm3/h)
28
38


Compressed air pressure (bar)
6
6




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SR SMART Series

Latest-generation machines, the SR SMART Series is a range of versatile and flexible machines equipped for the filling and sealing of capsules on 1 and 2 lanes.

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Modular roasters feature an external heat generation unit which allows for superior productivity and layout flexibility. This model can roast up to 720 kg per cycle and include an innovative energy-saving system.

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TMR model has been specially designed for industrial productions that require high profitability and repeatability of the roasting processes during the various working stages. The roasting curves are previously drawn by setting the time and bean temperature as independent variables. It is possible thanks to a dedicated software that allows to keep a consistent quality of the product right from the first batch, when the machine is cold, up to the last roasting cycle. TMR allows to achieve the desired roasting profile in terms of time, color and flavor.

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Low energy consumption and reduced NOX, VOC and CO2 emissions by using a unique heat generator that acts both as burner and thermal afterburner.

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                    [highlight] => TMR single burner system and the efficient heat recovery guarantee the lowest energy consumption
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TMR250
TMR400
TMR720





Length (mm)

4600
5800
7300



Width (mm)

2600
3050
3900



Hight (mm)

4600
4900
6000



Batch Size (kg)

150-250
250-400
500-720



Capacity (kg/h)


Up to 1250


Up to 2000


Up to 3600




Roasting Time (min)*

8-20
8-20
8-20



* Roasting Time depends on the type of roasting desired

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Petroncini TMR Roasters

Modular roasters feature an external heat generation unit which allows for superior productivity and layout flexibility. This model can roast up to 720 kg per cycle and include an innovative energy-saving system.

Flexibility – Reliability - Consistency

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The C-900 represents an excellent choice as a turnkey solution combined with IMA high speed capsule filling machines.
The capsule transfer feeding system is equipped with a buffer and capsules recirculation unit and guarantees extremely gentle handling, avoiding capsules damaging. Capsules are fed in a bucket chain and transferred by a pick & place system equipped with gripper-suction cup type units able to respond to any desired configuration.
According to required machine speed and carton capacity, the C-900 can be completed with a single or double flat blank carton magazine.
A simple size changeover allows the C-900 to handle any capsule type available on the market in any arrangement and carton style. The machine can feed up to 900 capsules per minute and pack up to 90 cartons per minute.
The C-900 can be set up according to the arrangement requirement, alternated or nested, and handles a variety of carton styles, including tubes. Top flexibility is achieved in final carton configuration as the C-900 allows single or multi-layer filling and the insertion of interlayers and/or inlays.
Carton space optimization achieved by smart capsule arrangement solutions contributes to packaging material saving and shelf space reduction.
The variety of carton handled by the C-900 are accompanied by a variety of closure options. Starting from the simplest ones up to the more sophisticated solutions, such as:

Top Flap, with or without frontal flap
Additional lateral flaps
Flip Top closure with or without tamper evident system.


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The machine motorization is handled with the aim to avoid power waste. Kinetic energy generated during braking is shared and absorbed by other modules.
The C-900 can handle capsules made of compostable or recyclable material. Carton material can be recyclable or recycled.




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C-900 TECHNICAL DATA




Production speed
up to 90 cartons/min


Average power consumption
15 kw


Operating Pressure
6 bar


Maximum air consumption
 800 Nl/min


Weight
5000 kg




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The brand new capsule cartoner C-900 can handle any type of capsule available on the market packing them in a wide range of sizes and carton configurations. 

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C-900

The brand new capsule cartoner C-900 can handle any type of capsule available on the market packing them in a wide range of sizes and carton configurations.

Infinite capsule arrangement options and carton styles

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in-house coffee cleaning strategy
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Growing costs related to ready-cleaned coffee beans and an increasing presence of impurities in green coffee have led companies to evaluate in-house treatment options. Sorting 

and cleaning equipments are designed to ensure an efficient separation of the impurities, removing any type of foreign bodies up to 20 ton/h. 

In facilities handling upwards of 3 tons of raw coffee per hour, an in-house cleaning solution is an astute investment, eliminating unwanted elements present in poorly cleaned coffee will significantly improve the commercial value of the end product itself. For this reason, IMA Coffee Petroncini has developed engineering solutions for cleaning plants, tailored to the most common situations. Getting the cleaning strategy right will have positive effects on the processing stages downstream. Firstly, the solution is selected according to the type and quality of product the customer receives and the capacity of the plant.

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Today’s most advanced technology is known as optical sorting. The major benefit is its capacity to sort by shape and by colour. Combined with initial basic cleaning equipment, optical sorting is extremely effective in completing the process. Moreover, it is a versatile solution as operators can adjust the separation parameters according to the frequency and importance of the defects to be assessed and eliminated. This means taking close control over the process and consequently optimising the profits. Specific solutions have been engineered by IMA Coffee Petroncini to sort coffee in multiple passes for the most accurate cleaning and also refill big bags after the whole cleaning process has ended. Thanks to dust-tight aspiration, keeping the working area free from tiny contaminants, the coffee which may return to the big bags or be sent to the storaging silos is not only clean, but practically dust-free.

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Customised plant solutions for the green coffee cleaning, tailored on the production rate and facility layout.

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Green Coffee Cleaning and Sorting Systems

Helping customers to choose the appropriate in-house coffee cleaning strategy with customised plant solutions, tailored on the specific production rate and facility layout.

Choosing the appropriate
in-house coffee cleaning strategy

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UNIKA is a modular capsule filling and sealing machine and strikes a perfect balance between performance and practicality. The modular construction design allows high flexibility in achieving custom-made solutions for almost any kind of product.

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UNIKA is able to handle any capsule type available on the market, fed in bulk or stacked. The denester is a space-saving cost-effective solution to feed stackable capsules. The centrifugal unscrambler allows handling of all capsule types, stackable and non-stackable, granting high autonomy. A robotized depacker unit is available for Nespresso compatible aluminum stacked capsules only.
Capsules can be closed at the top with aluminum film, micro perforated, filter paper, triplex coupled, PP and compostable lid. Filters and diaphragms can be inserted into capsules and on their bottom.
Accurate product dosing is made possible thanks to precise and extremely gentle product handling to suit a wide range of products to be filled – coffee with different densities, tea and soluble powders. Liquid flavor dosing is also possible.
The pull-out operating system significantly reduces line downtimes resulting in a great efficiency increase. The entire production process can easily be monitored by a single operator performing all operations on the front side of the machine. The unique ergonomic cantilever design assures great accessibility for maintenance, service and easy cleaning both from the front and from the back side of the machine.
According to the machine configuration, UNIKA is able to reach up to 600 capsules per minute.

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The use of ultrasonic technology for packaging material sealing guarantees energy saving if compared to traditional heat-sealing systems.
The UNIKA can handle compostable and recyclable materials (capsule, filter, lid).



 

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UNIKA 8
UNIKA 10




Production speed (capsule/min)
480
600


Power consumption (kW)
40


Machine weight (kg)
8000


Nitrogen consumption (Nm3/h)
1500


Compressed consumption (Nm3/h)
800


Compressed air pressure (bar)
6



Data subjected to possible technical modifications and not necessarily definitive.

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UNIKA

UNIKA is a modular capsule filling and sealing machine and strikes a perfect balance between performance and practicality. The modular construction design allows high flexibility in achieving custom-made solutions for almost any kind of product.

ACCURATE DOSING, SUPERIOR EFFICIENCY, UNIQUE QUALITY.

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The 3SS bagger models guarantee a high performance output in the packaging of ground coffee and beans.

The design of the machines is based on an Open Frame architecture that provides easy cleaning and accessibility for maintenance and operational adjustments. The machines are controlled by a PLC and equipped with a user friendly HMI, a motorized film unwinding unit, a pneumatic film tension controller and a motorized film alignment system. The baggers, intermittent or continuous motion, including degassing valve applicator and N2 flushing system, are capable of producing and filling 3 side seal bags from 50 cc up to 5000 cc.

3C-130/OF intermittent or continuous motion – up to 150 p/min
3C-200/OF intermittent motion – up to 60 p/min
3C-360 intermittent motion – up to 15 p/min
3C-80 Dual intermittent motion – up to 70 p/min
3C-130 Twin intermittent motion – up to 80 p/min
PRYSMA intermittent motion – up to 50 p/min


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3C Series machines can handle compostable and recyclable materials (bag).

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Width
Length
Numb. Of lines
Reel
Speed Strokes/min




INTERMITTENT MOTION
 
 
 
 
 


3C-130/OF
65-235 mm
100-410 mm
1
505 mm
100


3C-200/OF
135-360 mm
200-500 mm
1
750 mm
60


3C-360
250-500 mm
500-800 mm
1
1200 mm
10


3C-80 DUAL
65-125 mm
100-225 mm
2
540 mm
70


3C-130 TWIN
65-235 mm
100-410 mm
2
(2x) 505 mm
100


PRYSMA (flat top)
65-220 mm
100-250 mm
1
505
50


CONTINUOUS MOTION
 
 
 
 
 


3C-130 C
65-205 mm
100-350 mm
1
445
150




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The 3C Series vertical baggers produce high quality pouches providing reliability with the best cost-benefit ratio.

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3C Series

The 3C Series vertical baggers produce high quality pouches providing reliability with the best cost-benefit ratio.

3C Series

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Ideal for American and Espresso coffee capsules, tea and soluble beverages, the FTB577-C is a high-performance capsule cartoner which will provide an excellent turnkey solution in line with a high speed filling and sealing machine.

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Based on consolidated design features used for similar packaging processes in the confectionery industry, the FTB577-C cartoner enhances production efficiency and offers wide flexibility for product layer configuration.
Running at speeds of up to 80 boxes/min on the standard version, managing 500 capsules/min at infeed, the machine is designed to accommodate many different capsule configurations.
Pre-nested capsules handled by robotic units forming nest-like grouping are packed into minimally-sized boxes in order to significantly cut back on material consumption and void fill techniques. Equipped with a capsule and box presence detection system, together with the detection ability of the suction cup pick and place system, the FTB577-C also minimises capsule and box rejection.
With a user-friendly operator panel, quick size changeovers and a minimal need for maintenance, the FTB577-C is a benchmark for efficiency, speed and flexibility.

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The machine motorization is handled with the aim to avoid power waste. Kinetic energy generated during braking is shared and absorbed by other modules.
The FTB577-C can handle capsules made of compostable or recyclable material. Carton material can be recyclable or recycled.




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TECHNICAL DATA FTB577-C




Production range
Min.
Max.


L
100
200


W
50
200


H
30
50


Production
Over 80 ppm


Average power consumption
12 kW


Operating pressure
6 bar


Maximum air consumption
700 Nl/min.


Weight
3,500 Kg





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FTB577-C

Ideal for American and Espresso coffee capsules, tea and soluble beverages, the FTB577-C is a high-performance capsule cartoner which will provide an excellent turnkey solution in line with a high speed filling and sealing machine.

Maximum performance, ultimate efficiency