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SYNKRO
Capsule filling and sealing
The brand new Synkro is the IMA Coffee fastest technology for coffee capsule filling and sealing based on an innovative capsule transfer system using independent magnetic shuttles.
The brand new Synkro is the IMA Coffee fastest technology for coffee capsule filling and sealing based on an innovative capsule transfer system using independent magnetic shuttles.
NEW CONCEPT OF PERFORMANCE
The SYNKRO is a latest generation machine for coffee capsule filling and sealing. With its high degree of automation in a compact design, it can handle all types of capsules, whatever material they are made of – aluminum, plastic, compostable materials.
Thanks to its innovative capsule transfer system based on the use of independent magnetic shuttles, it guarantees high flexibility, allowing different dwell times at each operating station.
The SYNKRO is equipped with an innovative precise and accurate dosing system guaranteeing an extremely gentle product handling.
The cantilever design ensures great accessibility for maintenance and cleaning operations.
According to the machine configuration, SYNKRO is able to reach up to 1200 capsules per minute.
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Sustainability
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The use of the magnetic shuttle transfer system ensures energy saving if compared to traditional capsule transfer systems. The use of ultrasonic technology for packaging material sealing guarantees energy saving if compared to traditional heat-sealing systems. |
The SYNKRO can handle compostable and recyclable materials (capsule, filter, lid). |
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Production Plant
IMA Coffee
SYNKRO Highlights
1.
High speed, compact machine.
2.
Extreme flexibility on timing and cycle
3.
Innovative capsule transfer system by means of indipendent magnetic shuttles
4.
Fully automatic reels splicing system
5.
Innovative precise and accurate dosing system
6.
Production in modified atmosphere
7.
Aroma doser to drop liquid flavours into capsules
8.
Pre-arrangement for fully automatic material loading and sicharge (AMR)
- Technical Data
- Machine Layout
| SYNKRO | ||
| Production speed (capsule/min) | 800 | 1200 |
| Power consumption (kW) | 40 | |
| Machine weight (kg) | 9000 | |
| Nitrogen consumption (Nl/h) | 650 | |
| Compressed consumption (Nl/h) | 1200 | |
| Compressed air pressure (bar) | 6 | |
Data for SYNKRO 800 ppm version.
Data subjected to possible technical modifications and not necessarily definitive.
SYNKRO Gallery
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Robotized capsule feeding area
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Capsule denester
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Feeding unit for missing capsules
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Dosing unit
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Capsule rim cleaning unit
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Top lid cutting and sealing unit
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Final sealing unit
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Video camera for lid conformity check
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Capsule check-weighing system
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HMI
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Automatic reels charging and splicing system
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