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UNIKA is a modular capsule filling and sealing machine and strikes a perfect balance between performance and practicality. The modular construction design allows high flexibility in achieving custom-made solutions for almost any kind of product.

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UNIKA is able to handle any capsule type available on the market, fed in bulk or stacked. The denester is a space-saving cost-effective solution to feed stackable capsules. The centrifugal unscrambler allows handling of all capsule types, stackable and non-stackable, granting high autonomy. A robotized depacker unit is available for Nespresso compatible aluminum stacked capsules only.
Capsules can be closed at the top with aluminum film, micro perforated, filter paper, triplex coupled, PP and compostable lid. Filters and diaphragms can be inserted into capsules and on their bottom.
Accurate product dosing is made possible thanks to precise and extremely gentle product handling to suit a wide range of products to be filled – coffee with different densities, tea and soluble powders. Liquid flavor dosing is also possible.
The pull-out operating system significantly reduces line downtimes resulting in a great efficiency increase. The entire production process can easily be monitored by a single operator performing all operations on the front side of the machine. The unique ergonomic cantilever design assures great accessibility for maintenance, service and easy cleaning both from the front and from the back side of the machine.
According to the machine configuration, UNIKA is able to reach up to 600 capsules per minute.

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The use of ultrasonic technology for packaging material sealing guarantees energy saving if compared to traditional heat-sealing systems.
The UNIKA can handle compostable and recyclable materials (capsule, filter, lid).



 

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UNIKA 8
UNIKA 10




Production speed (capsule/min)
480
600


Power consumption (kW)
40


Machine weight (kg)
8000


Nitrogen consumption (Nm3/h)
1500


Compressed consumption (Nm3/h)
800


Compressed air pressure (bar)
6



Data subjected to possible technical modifications and not necessarily definitive.

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UNIKA

UNIKA is a modular capsule filling and sealing machine and strikes a perfect balance between performance and practicality. The modular construction design allows high flexibility in achieving custom-made solutions for almost any kind of product.

ACCURATE DOSING, SUPERIOR EFFICIENCY, UNIQUE QUALITY.

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Latest-generation machines, the SR SMART Series is a range of versatile and flexible machines equipped for the filling and sealing of capsules on 1 and 2 lanes.

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The unique ergonomic cantilever design assures great accessibility for maintenance, service and easy cleaning; further more the pullout operating system significantly reduces line downtimes resulting in a great efficiency increase. Lid and waste reels are placed outside the machine, reducing downtime.
Thanks to a very fast size changeover and to an integrated double feeding system, for bulk and stacked capsules, the SR SMART Series can handle any type of capsule in plastic, aluminum and compostable material. Capsules can be closed at the top with aluminum film, micro perforated, filter paper, triplex coupled, PP and compostable lid. Filters and diaphragms can be inserted into capsules and on their bottom.
According to the machine configuration, speed can vary from 60 to 120 capsules per minute.

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SR1 SMART
SR2 SMART




Production speed (capsules/min)
up to 60
up to 120


Power consumption (kW)
27
27


Machine weight (kg)
3280
3335


Nitrogen consumption (Nm3/h)
28
28


Compressed air consumption (Nm3/h)
28
38


Compressed air pressure (bar)
6
6




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SR SMART Series

Latest-generation machines, the SR SMART Series is a range of versatile and flexible machines equipped for the filling and sealing of capsules on 1 and 2 lanes.

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The C-900 represents an excellent choice as a turnkey solution combined with IMA high speed capsule filling machines.
The capsule transfer feeding system is equipped with a buffer and capsules recirculation unit and guarantees extremely gentle handling, avoiding capsules damaging. Capsules are fed in a bucket chain and transferred by a pick & place system equipped with gripper-suction cup type units able to respond to any desired configuration.
According to required machine speed and carton capacity, the C-900 can be completed with a single or double flat blank carton magazine.
A simple size changeover allows the C-900 to handle any capsule type available on the market in any arrangement and carton style. The machine can feed up to 900 capsules per minute and pack up to 90 cartons per minute.
The C-900 can be set up according to the arrangement requirement, alternated or nested, and handles a variety of carton styles, including tubes. Top flexibility is achieved in final carton configuration as the C-900 allows single or multi-layer filling and the insertion of interlayers and/or inlays.
Carton space optimization achieved by smart capsule arrangement solutions contributes to packaging material saving and shelf space reduction.
The variety of carton handled by the C-900 are accompanied by a variety of closure options. Starting from the simplest ones up to the more sophisticated solutions, such as:

Top Flap, with or without frontal flap
Additional lateral flaps
Flip Top closure with or without tamper evident system.


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The machine motorization is handled with the aim to avoid power waste. Kinetic energy generated during braking is shared and absorbed by other modules.
The C-900 can handle capsules made of compostable or recyclable material. Carton material can be recyclable or recycled.




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C-900 TECHNICAL DATA




Production speed
up to 90 cartons/min


Average power consumption
15 kw


Operating Pressure
6 bar


Maximum air consumption
 800 Nl/min


Weight
5000 kg




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The brand new capsule cartoner C-900 can handle any type of capsule available on the market packing them in a wide range of sizes and carton configurations. 

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C-900

The brand new capsule cartoner C-900 can handle any type of capsule available on the market packing them in a wide range of sizes and carton configurations.

Infinite capsule arrangement options and carton styles

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The CA1 is a unique, high-speed machine able to produce soft pods in one single lane, counted, stacked and packed into a heat-sealed stand-up bag.
Auxiliary units for pod counting, stacking, pack forming, filling, closing and weight-checking all fit into little more than a 4.3 metre length layout, making the CA1 an efficient, comprehensive and extremely compact machine processing up to 800 soft pods/minute.

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TECHNICAL DATA CA 1




Machine speed (coffee pod/minute)
Up to 800


Capacity coffee pod
Up to 14 grams of coffee


Heatsaled pack capacity
Min. 8 – Max. 18 pods per pack


Power required
Total installed power 23 kW


Power consumption
18 kW


N.b. Consumption dipends on the thermics group fitted on the machine


Compressed air
Duty pressure: 6 bar – Consumption: 200 Nl/min.


Machine net weight
Max. 4,500 Kg


Data subject to possible technical modification and not necessarily definitive




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The CA1 all-in-one, single-dose coffee packaging machine takes efficiency to new heights, guarantees maximum flexibility and quick changeover procedures, user-friendly operation and saves on packaging material.

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                    [highlight] => Gas flushing unit to avoid coffee oxidation and maintain flavour - low oxygen residue (<1%).
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                    [highlight] => Automatic filter paper splicing system: smooth and without need to reduce speed for maximum efficiency.
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                    [highlight] => Programmable electronic counting system: ensures correct number of pods in stacking unit at all times. Can switch from 1 to 2 pod stacks.
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                    [highlight] => CA1 is a lubrication-free machine for cleaner processing.
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Simple installation of an integrated coffee grinder onto the machine’s product hopper is a way of completing the production cycle of the CA1 without extending the footprint beyond the space-efficient 4.3 metre length layout.

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    [tile_speed] => Up to 800 pods/min
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CA 1

The CA1 all-in-one, single-dose coffee packaging machine takes efficiency to new heights, guarantees maximum flexibility and quick changeover procedures, user-friendly operation and saves on packaging material.

A soft pod packaging line in one single machine

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    [tile_speed] => Up to 150 bags/min
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The 3SS bagger models guarantee a high performance output in the packaging of ground coffee and beans.

The design of the machines is based on an Open Frame architecture that provides easy cleaning and accessibility for maintenance and operational adjustments. The machines are controlled by a PLC and equipped with a user friendly HMI, a motorized film unwinding unit, a pneumatic film tension controller and a motorized film alignment system. The baggers, intermittent or continuous motion, including degassing valve applicator and N2 flushing system, are capable of producing and filling 3 side seal bags from 50 cc up to 5000 cc.

3C-130/OF intermittent or continuous motion – up to 150 p/min
3C-200/OF intermittent motion – up to 60 p/min
3C-360 intermittent motion – up to 15 p/min
3C-80 Dual intermittent motion – up to 70 p/min
3C-130 Twin intermittent motion – up to 80 p/min
PRYSMA intermittent motion – up to 50 p/min


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3C Series machines can handle compostable and recyclable materials (bag).

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                    [highlight] => Capable to dose two or more products simultaneously
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                    [highlight] => Configurable for gusseted bags, flat bottom, flat top and stabile bags
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Width
Length
Numb. Of lines
Reel
Speed Strokes/min




INTERMITTENT MOTION
 
 
 
 
 


3C-130/OF
65-235 mm
100-410 mm
1
505 mm
100


3C-200/OF
135-360 mm
200-500 mm
1
750 mm
60


3C-360
250-500 mm
500-800 mm
1
1200 mm
10


3C-80 DUAL
65-125 mm
100-225 mm
2
540 mm
70


3C-130 TWIN
65-235 mm
100-410 mm
2
(2x) 505 mm
100


PRYSMA (flat top)
65-220 mm
100-250 mm
1
505
50


CONTINUOUS MOTION
 
 
 
 
 


3C-130 C
65-205 mm
100-350 mm
1
445
150




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The 3C Series vertical baggers produce high quality pouches providing reliability with the best cost-benefit ratio.

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3C Series

The 3C Series vertical baggers produce high quality pouches providing reliability with the best cost-benefit ratio.

3C Series