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UNIKA
Capsule filling and sealing

UNIKA is a brand new modular capsule filling and sealing machine and strikes a perfect balance between performance and practicality. The modular construction design allows high flexibility in achieving custom-made solutions for almost any kind of product.

UNIKA is a brand new modular capsule filling and sealing machine and strikes a perfect balance between performance and practicality. The modular construction design allows high flexibility in achieving custom-made solutions for almost any kind of product.

ACCURATE DOSING, SUPERIOR EFFICIENCY, UNIQUE QUALITY.

UNIKA is able to handle any capsule type available on the market, fed in bulk or stacked. The denester is a space-saving cost-effective solution to feed stackable capsules. The centrifugal unscrambler allows handling of all capsule types, stackable and non-stackable, granting high autonomy. A robotized depacker unit is available for Nespresso compatible aluminum stacked capsules only.

Capsules can be closed at the top with aluminum film, micro perforated, filter paper, triplex coupled, PP and compostable lid. Filters and diaphragms can be inserted into capsules and on their bottom.

Accurate product dosing is made possible thanks to precise and extremely gentle product handling to suit a wide range of products to be filled – coffee with different densities, tea and soluble powders. Liquid flavor dosing is also possible.

The pull-out operating system significantly reduces line downtimes resulting in a great efficiency increase. The entire production process can easily be monitored by a single operator performing all operations on the front side of the machine. The unique ergonomic cantilever design assures great accessibility for maintenance, service and easy cleaning both from the front and from the back side of the machine.

According to the machine configuration, UNIKA is able to reach up to 600 capsules per minute.

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Sustainability

 

The use of ultrasonic technology for packaging material sealing guarantees energy saving if compared to traditional heat-sealing systems. The UNIKA can handle compostable and recyclable materials (capsule, filter, lid).

 

IMA Coffee Packaging
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Spreafico Automation

UNIKA Highlights

1.
Compact footprint
2.
Top accessibility
3.
Fast Changeover and reduced maintenance
4.
Aroma doser
5.
Extremely precise dosing system
6.
Nitrogen flushing unit
7.
Special sealing technologies for inner components and lid
8.
Single capsule rejection
  • Technical Data
  • Machine Layout
  UNIKA 8 UNIKA 10
Production speed (capsule/min) 480 600
Power consumption (kW) 40
Machine weight (kg) 8000
Nitrogen consumption (Nm3/h) 1500
Compressed consumption (Nm3/h) 800
Compressed air pressure (bar) 6

Data subjected to possible technical modifications and not necessarily definitive.

UNIKA Layout UNIKA Layout UNIKA Layout

UNIKA Gallery

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Dosing unit
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Pressing and cleaning unit
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Weighing system
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Cutting and sealing unit
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Additional sealing unit
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Exit pick & place
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