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Petroncini TT Roasters
Roasting
From 25 up to 400 kg per batch, TT Roasters have a compact and reliable design. The air convection technologies allow a perfect coffee roasting control, optimizing the thermal efficiency and the flavour development.
From 25 up to 400 kg per batch, TT Roasters have a compact and reliable design. The air convection technologies allow a perfect coffee roasting control, optimizing the thermal efficiency and the flavour development.
Drum Roasting Technology
TT Roasters are renowned worldwide for their manufacture quality typical of the Made in Italy tradition, combined with a precise roasting control that allows to reach coffee with a dense and rich aroma. The air convection technology allows a perfect coffee roasting control, optimizing the thermal efficiency and the flavor development.Ranging from 240 up to 1600 kg per hour capacity, TT Roasters allow to meet a wide range of customer requirements. With a compact and reliable design, this model requires a limited layout space and an easy and fast installation on site.
The forced convection of indirect hot air allows to reach coffee with a dense and rich aroma. Particularly suitable for small and medium productions, TT Roasters can be equipped with different systems for the control and management of the roasting profiles. This model requires a limited layout space and an easy and fast installation on site. Green coffee loader and destoner are available in combination with the roaster. On demand, TT Roasters can be fitted with an independent afterburner and a catalytic system.
settings_applications
Production Plant
IMA Coffee Petroncini
Petroncini TT Roasters Highlights
1.
The roasting process is fully automatic with profile control, temperature setting and roasting cycle in automatic mode
2.
Available also in TTR Version with Heat Recovery and Air Recirculation systems
3.
The Roasting technologies guarantee the repeatability of the aroma and roasting recipes
4.
Drum design guarantees the perfect mixing of the beans
5.
Rapid and uniform cooling in a stainless steel tank
6.
Complete roasting air management with ajdustable convection/conduction ratio
7.
Suitable and safe for extremely dark roast
8.
The materials and the duty manufacturing minimize the heat dispersion, optimizing the thermodynamic cycle and the roasting yield
Traditional or Advance Versions
Available in two different configurations, Traditional and Advanced, OPERA30 is the new operator interface applied to the TTA roaster model. OPERA30 is the ideal partner to have the full control of the roasting process, as the recipe creation and the roasting process monitoring are optimised. OPERA30 allows you to customize recipes and process parameters in a flexible and quick way, obtaining the desired sensory profiles with the guarantee of a perfect repeatability of the product quality over time.
The roasting data and profiles are saved and available at any time within the system, and can be organized in the way you prefer thanks to the Roasting Manager, the new application integrated into OPERA30.
- Technical Data
| TT60 | TT120 | TT240 | TT400 | |
|
Length (mm) |
3250 | 4400 | 6300 | 7200 |
|
Width (mm) |
1350 | 1700 | 2400 | 3000 |
|
Hight (mm) |
2550 | 3400 | 3750 | 3900 |
|
Batch Size (kg) |
60 | 120 | 240 | 400 |
|
Capacity (kg/h) |
up to 240 | up to 480 | up to 960 | up to 1600 |
|
Roasting Time (min)* |
12 – 20 | 12 – 20 | 12 – 20 | 12 – 20 |
* Roasting Time depends on the type of roasting desired
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[tile_description] => Designed to respond to small scale industrial roasters, the TTG 60 is meant for those who don’t want to give up the pleasure of manually roasting their own coffee. Easy to use, reliable and cost-effective, it offers fully personalisation of the roasting profiles.
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[tag_line] => THE NEW TTG 60
[overview] => Its hourly capacity of about 240 kg and the manual management of the working phases make TTG 60 ideal for small-scale industrial roasters who don’t want to give up the pleasure of artisan roasting of their own coffee.
TTG 60 is an easy-to-use, reliable and cost-effective machine enabling complete handling freedom of the roasting, combined with the guarantee of the highest manufacturing quality and long-life operation of devices installed. The equipment is easily set up so that time-to-commissioning and maintenance operations are definitely reduced, ensuring high profitability standards.
The TTG 60 allows the roast master to manage coffee temperature, drum rotation speed and air-to-bean ratio, therefore letting him vary the method of transferring heat to the bean, achieving the desired balance between convection and conduction. Managing the roasting variables according to the desired end product, the roast master is now able to transfer heat through the soft conduction with the insulated drum surface and with the powerful heating convection, through the massive air flow volume that can be handled inside the drum.
The heating chamber, made with very thick material, guarantees perfect and homogenous mixing of the roasting air, resulting in reliable machine performance and repeatability of roasting profiles. We can thereby succeed in achieving countless sensory profiles, developing the coffee’s deepest aromas, from light roasting to the very darkest.
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[technical_data] => | TTG 60 | |
|
Length (mm) |
3580 |
|
Width (mm) |
2800 |
|
Hight (mm) |
3010 |
|
Batch Size (kg) |
30-70 |
|
Capacity (kg/h) |
up to 280 |
|
Roasting Time (min)* |
12-20 |
* Roasting Time depends on the type of roasting desired.
* Data subject to possible modifications and not necessarily definitive.
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The perfect match for small-scale industrial applications and unlimited product customisation.
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Petroncini TTG 60
Designed to respond to small scale industrial roasters, the TTG 60 is meant for those who don’t want to give up the pleasure of manually roasting their own coffee. Easy to use, reliable and cost-effective, it offers fully personalisation of the roasting profiles.
THE NEW TTG 60
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[tag_line] => SUPERIOR PRODUCTIVITY,
LAYOUT FLEXIBILITY,
INNOVATIVE ENERGY-SAVING SYSTEM
[overview] => TMR Series are modular drum roasters suitable for a wide range of coffee roasting profiles, with a capacity to roast from 1000 to 3600 kilograms per hour. TMR Series have been specially designed for industrial productions that require high profitability and repeatability of the roasting processes during the various working stages.
TMR model roaster is the first drum roasting machine engineered with the roasting air Recirculation and Heat Recovery System. The TMR’s system uses just one burner as a heat generator and after burner to reduce carbon emissions, saving, on average, 35 to 40 per cent more energy compared to traditional roasters.
TMR roasting process ensures consistent degree of roast and roasting time, in order to reach the best bean quality consistency, despite of any affecting external conditions like production start-stop-restart, green coffee quality, coffee moisture, change of coffee lot. This is the reason why TMR is suitable for frequent recipe changes with a guaranteed repeatability and gives the possibility to create innovative roasting profiles for new flavour characteristics and physical bean properties.
The roasting profiles are previously designed on ORCHESTRA, the TMR’s control system, by setting the time and bean temperature as independent variables, thus allowing to keep a consistent quality of the product right from the first batch up to the last roasting cycle, achieving the desired roasting profile in terms of time, color and flavor.
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Low energy consumption and reduced NOX, VOC and CO emissions by using a unique heat generator that acts both as burner and thermal afterburner.
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[highlight] => The roasting profiles are previously designed and the roasted product has the exact color, moisture and taste desired
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[highlight] => The ORCHESTRA - Extreme Roasting Control guarantees the perfect repeatability of the roasting profiles, batch after batch.
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[highlight] => TMR single burner and the efficient heat recovery system guarantee the lowest energy consumption
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[highlight] => TMR roasters are equipped with more than 50 sensors, probes and pressure controls
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[highlight] => TMR roasting process ensures consistent degree of roast and roasting time, in order to reach the best bean quality consistency
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[highlight] => The modular layout allows to easily access the machine's sections for maintenance operations and even for any mechanical fine-tuning intervention
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[technical_data] => | TMR250 | TMR400 | TMR720 | |
|
Length (mm) |
4600 | 5800 | 7300 |
|
Width (mm) |
2600 | 3050 | 3900 |
|
Hight (mm) |
4600 | 4900 | 6000 |
|
Batch Size (kg) |
150-250 | 250-400 | 500-720 |
|
Capacity (kg/h) |
Up to 1250 |
Up to 2000 |
Up to 3600 |
|
Roasting Time (min)* |
8-20 | 8-20 | 8-20 |
* Roasting Time depends on the type of roasting desired
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TIME-TEMPERATURE LOGIC
In addition to the traditional control systems, ORCHESTRA allows you to pre-set roasting profiles according to a time-temperature logic, also controlling time as an independent variable of the process. It is thus possible to maintain full control of the different roasting phases, determining the final characteristics of the coffee from the beginning.
It is the answer to the need to obtain constant roasting results over time, especially for products such as pods and capsules, eliminating external influences like
the humidity of green coffee, the quantity of the batch entering the roaster, and environmental variables. ORCHESTRA enables full personalisation of the recipes by previously designing the roasting profiles and by setting the time and bean temperature as independent variables.
During the setting of the various setpoints, ORCHESTRA shows a simulation of the roasting profile and the ending time estimated. During the process, the preset profile and the curve in progress will overlap in the visualisation of the roasting trend, thanks to the precise self-tuning of the machine’s process parameters.
These features guarantee exactly the same final color, moisture and taste, day by day, during production.
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IMA’s sustainable practices are made apparent in the TMR model. During the thermodynamic cycle, the burner acts also as an afterburner so that the roasting air is cleaned up at high temperatures before going again into the drum. In the same time the exausted air is convejed ouside already cleaned. This allows TMR to be able to respect the local restrictions in matter of exausted gas and reducing NOX, VOC and CO emissions, even in the most demanding limits.
Furtermore, the control system ORCHESTRA is a real partner for the energy saving due to the automatic adjustment of all the roasting parameters for the optimisation of the entire process, with the result of significantly reducing the Carbon Footprint. In this way, TMR roasting technology enables, on average, 35-40 per cent energy saving compared to traditional roasters.
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Petroncini TMR Roasters
Modular roasters feature an external heat generation unit which allows superior productivity and layout flexibility. This model can roast up to 720 kg per cycle and include an innovative energy-saving system.
SUPERIOR PRODUCTIVITY,
LAYOUT FLEXIBILITY,
INNOVATIVE ENERGY-SAVING SYSTEM
LAYOUT FLEXIBILITY,
INNOVATIVE ENERGY-SAVING SYSTEM
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[cover_descriptor] => The roasting solution for the Specialty coffee
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[cover_focus_content] => TT 5/10 and TT15/20 Specialty Roasters enable the roast master to succeed in achieving countless sensory profiles, developing the coffee’s deepest aromas, from light roasting to the very darkest.
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[tag_line] => High technology for Micro Roasteries
[overview] => Since the early 1930s, sound experience and ongoing research into optimising the roasting process were tangible elements in the evolution of the Petroncini small roasters, sold all over the world. The company’s milestones, even in this past century’s highly technological evolution, have always paid attention to the choice of materials used and their improved product engineering. The innovation applied to these machines over the years has in no way affected the quality of the materials and the robustness of the original product, but instead has set out to put the master roaster at the centre of the process, making him increasingly aware of the technology and giving him all the tools necessary to personalise his quality roasting profile in the way he prefers.
The Petroncini Specialty Roasters, thanks to heat control, roasting air volume and the drum rotation speed, can in fact let you vary the method of transferring heat to the bean, achieving the balance between convection and conduction, according to the desired end product.
The thermal energy cycle adopted by the Specialty Roasters allows for the direct and gentle drying and caramelisation of the coffee sugars, putting the source of heat not in direct contact with the roasting chamber, in order to be able to control the amount of heat transferred to the bean and reduce uncontrollable thermal inertia as much as possible. The Specialty Roasters thus offer a “soft” roasting profile which allows for even heat distribution to the beans, taking care of the raw materials so as to achieve high quality aromatic profiles. These machines are equipped with high-performance and adjustable technological components, which allow for full control of the roasting process.
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[technical_data] => | TT 5/10 | TT 15/20 | |
|
Length (mm) |
1550 | 2050 |
|
Width (mm) |
900 | 1350 |
|
Hight (mm) |
1700 | 1950 |
|
Batch Size (kg) |
3/10 | 10/20 |
|
Capacity (kg/h) |
Up to 35 |
Up to 70 |
|
Roasting Time (min)* |
10-20 | 10-20 |
* Roasting Time depends on the type of roasting desired.
Data subject to possible modifications and not necessarily definitive.
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Petroncini Specialty Roasters
TT 5/10 and TT15/20 Specialty Roasters enable the roast master to succeed in achieving countless sensory profiles, developing the coffee’s deepest aromas, from light roasting to the very darkest.
High technology for Micro Roasteries
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[technical_data] => | TMR25 | |
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Length (mm) |
1300 |
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Width (mm) |
800 |
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Hight (mm) |
1200 |
|
Batch Size (kg) |
10-25 |
|
Roasting Time (min)* |
6-20 |
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* Data subject to possible modifications and not necessarily definitive.
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Petroncini R&D Lab Roasters
TMR 25 is the exactly scale down of Industrial TMR models. It has been created for R&D purposes and lab activities.
LAB roaster with unlimited performances
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[overview] => Green coffee storage solutions need to be flexible and should consider how many coffee origins will be used during production, and what the desired storage time in green silos or in the warehouse should be. This will also always depend on the available storage space. IMA Coffee Petroncini supplies highly flexible solutions for both indoor and outdoor storage depending on the facility space available. To adapt best, square-shaped, polygonal or circular solutions are possible, together with rotary distributors and weighing devices specifically designed for green coffee processing.
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Flexible indoor and outdoor storaging and the most accurate dosing solutions for the maximum process efficiency and productivity, tailored on the plant layout and the processing line downstream.
How flexible storage solutions make life easier
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In the whole coffee processing, the roasted coffee handling and conveying systems represent very important steps to ensure the preservation of the product and its quality.
Roasted coffee can be handled pneumatically or mechanically, which is better depending on the plant capacity/h and the distance from the connected equipment, such as receiving cyclones and rotary distributors above the storaging silos.
The attention to the product preservation is maximum.
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[highlight] => Tubular drag conveyor or chain conveyor in the longer distances for the maximum aroma protection.
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[highlight] => Pneumatic conveying by compression or aspiration for the highest flexibility and multiple discharge.
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Roasted Coffee Handling and Conveying
In the whole coffee processing, the roasted coffee handling and conveying systems represent very important steps to ensure the preservation of the product and its quality.
Gentle conveying of the roasted coffee
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Silo capacity can vary from a few hundred kg up to many tons and the shape depends on the capacity and available space. Inside every silo and every silo cell, special devices are installed to gently escort the coffee during its fall. There are different types of shock absorbers available, also designed to avoiding product obstruction especially considering the high production capacity up to 5 tons per hour.
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