IMA Safe has developed a highly flexible solution for packaging a wide range of parenteral products and medical devices on paper trays inside cartons, creating 100% paper-based packaging.
Using paper is a valid solution for secondary packaging because it is made from renewable resources, is easy to recycle, has relatively low energy requirements and is biodegradable.
IMA Safe’s solution for paper tray packaging is based on well-established know-how already applied for other portfolio applications and guarantees brilliant performances. The whole technology is 100% in-house developed.
The paper tray feeding unit is designed to pick up the trays from the magazine and place them
gently onto the conveyor belt. The group is extremely efficient and can reach high speeds.
The area is completely accessible and requires minimum effort for cleaning and size changeover
operations.
IMA’s robotised solutions are able to feed the widest range of products and accessories demanded by the market, including different products into the same paper tray thanks to multiple feeding units. The robotised unit is completely accessible for the operator and the number of changeover operations is reduced to a minimum.
IMA Safe consolidated know-how in cartoning technology is the key to complete the line with
reliable and flexible solutions in terms of speed and carton dimensions. The paper tray is gently handled and packaged inside a carton to create a 100% paper based solution.
IMA Safe’s solution is based on a modular concept. The line can be completely customised in terms of number of product feeders and accessory units installed. The footprint is extremely compact also in case of complex configurations.
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The ergonomics, in terms of carton magazine, product flow and leaflet folding unit heights, is maximum. Last but not least, DYNAMICA is also compact but at the same time easy to manage and intuitive to set up.
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This system allows the use of recycled cardboards.
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TECHNICAL DATA DYNAMICA | ||||
Width (A) | Height (B) | Lenght (H) | Production output | |
DYNAMICA L | min 25 – 130 max | min 12 – 90 max | min 65 – 200 max | Up to 250 cartons/min. |
DYNAMICA E | min 30 – 90 max | min 15 – 65 max | min 100 – 250 max | Up to 300 cartons/min. |
DYNAMICA SLEEVE* | min 48 – 90 max | min 8 – 15 max | min 65 – 106 max | Up to 350 cartons/min. |
DYNAMICA S | min 25 – 95 max | min 12 – 90 max | min 65 – 200 max | Up to 350 cartons/min. |
DYNAMICA V | min 25 – 95 max | min 12 – 90 max | min 65 – 150 max | Up to 400 cartons/min. |
*Version for carton sleeve style
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Moreover, FLEXA is one of the most compact machine in its range with a ergonomic design that assures a facility of packaging materials loading.
The changeover is very simple, fast and toolless thanks to the servomotor technology applied.
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This system allows the use of recycled cardboards.
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TECHNICAL DATA FLEXA | ||||
CONTINUOUS MOTION | INTERMITTENT MOTION | |||
MODEL | FLEXA CLD | FLEXA CLDB | FLEXA ASB | FLEXA ALB |
Max Speed | 180 cycles/min. | 160 cycles/min. | 120 cycles/min. | 120 cycles/min. |
Carton dimensions |
||||
Width (A) | min 15-90 max | min 15-140 max | min 15-140 max | min 15-140 max |
Height (B) | min 12-90 max | min 12-90 max | min 12-65 max | min 12-90 max |
Length (C/H) | min 55-220 max | min 55-220 max | min 55-190 max | min 55-220 max |
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The maximum versatility, in terms of products to be packed and carton dimension sizes, is a key feature of this Series. Moreover, with its compact footprint and balcony design, X offers to you also a huge flexibility in the organizing of lines. The compactness of the machine is also demonstrated with the integrated T&T solution inside the frame, keeping the same standard length.
X is also very intuitive: no special training are needed for the operators. It has very low maintenance costs, central issue in the current marketing strategies of pharmaceutical companies, and a fast changeover thanks to a number of size parts reduced to the minimum.
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MODEL | X1 – X2* | XL1 – XL2* |
Production output | Up to 140 cartons/min. | Up to 90 cartons/min. |
Carton dimensions | ||
Width (A) | min. 15-105 max. | min. 15-165 max. |
Height (B) | min. 12-90 max. | min. 12-100 max. |
Length (H) | min. 65-220 max. | min. 65-220 max. |
A+B | 195 max. | 240 max. |
*Servo-driven version
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