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IMA Safe has developed a highly flexible solution for packaging a wide range of parenteral products and medical devices on paper trays inside cartons, creating 100% paper-based packaging.
Using paper is a valid solution for secondary packaging because it is made from renewable resources, is easy to recycle, has relatively low energy requirements and is biodegradable.
Paper tray packaging line
IMA Safe’s solution for paper tray packaging is based on well-established know-how already applied for other portfolio applications and guarantees brilliant performances. The whole technology is 100% in-house developed.
The paper tray feeding unit is designed to pick up the trays from the magazine and place them
gently onto the conveyor belt. The group is extremely efficient and can reach high speeds.
The area is completely accessible and requires minimum effort for cleaning and size changeover
operations.
IMA’s robotised solutions are able to feed the widest range of products and accessories demanded by the market, including different products into the same paper tray thanks to multiple feeding units. The robotised unit is completely accessible for the operator and the number of changeover operations is reduced to a minimum.
IMA Safe consolidated know-how in cartoning technology is the key to complete the line with
reliable and flexible solutions in terms of speed and carton dimensions. The paper tray is gently handled and packaged inside a carton to create a 100% paper based solution.
Thanks to a flexible robotised feeder, it is possible to feed a wide range of products, in any configuration inside the paper tray. IMA Safe versatile cartoners can handle all kinds of carton.
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Paper tray packaging solutions
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Final presentation
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Final presentation
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Paper tray with multiple vials + multiple syringes + different needles
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Paper tray with different vials
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Paper tray with multiple vials
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Paper tray with vial + ampoule
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Paper tray with multiple vials
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Paper tray with multiple standing vials
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Paper tray with vial + syringe + plunger
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Paper tray with multiple syringes
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Paper tray with single syringe
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Paper tray with different ampoules
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Paper tray with multiple standing ampoules
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Paper tray with multiple ampoules
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Paper tray with single ampoule
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Paper tray with multiple auto injectors
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Paper tray with multiple cartridges
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Paper tray with multiple and opposite cartridges
Compact and modular line concept
IMA Safe’s solution is based on a modular concept. The line can be completely customised in terms of number of product feeders and accessory units installed. The footprint is extremely compact also in case of complex configurations.
Discover our solutions
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[cover_focus_content] => DYNAMICA Series multipurpose continuous motion cartoner is available in different versions, according to the product specifications, carton dimension sizes and speed. It grants the maximum versatility in terms of applications, infeed systems and carton sizes
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[tag_line] => Beyond the limit of the maximum flexibility
[overview] => Flexibility as key feature: this Series offers the widest range of products to be packed, carton dimension range and applications. Moreover, DYNAMICA S version is able to combine both the continuous and the intermittent motion depending on the product fed.
The ergonomics, in terms of carton magazine, product flow and leaflet folding unit heights, is maximum. Last but not least, DYNAMICA is also compact but at the same time easy to manage and intuitive to set up.
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[technical_data] => | TECHNICAL DATA DYNAMICA | ||||
| Width (A) | Height (B) | Lenght (H) | Production output | |
| DYNAMICA L | min 25 – 130 max | min 12 – 90 max | min 65 – 200 max | Up to 250 cartons/min. |
| DYNAMICA E | min 30 – 90 max | min 15 – 65 max | min 100 – 250 max | Up to 300 cartons/min. |
| DYNAMICA SLEEVE* | min 48 – 90 max | min 8 – 15 max | min 65 – 106 max | Up to 350 cartons/min. |
| DYNAMICA S | min 25 – 95 max | min 12 – 90 max | min 65 – 200 max | Up to 350 cartons/min. |
| DYNAMICA V | min 25 – 95 max | min 12 – 90 max | min 65 – 150 max | Up to 400 cartons/min. |
*Version for carton sleeve style
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DYNAMICA
Continuous motion cartoner.
DYNAMICA Series multipurpose continuous motion cartoner is available in different versions, according to the product specifications, carton dimension sizes and speed. It grants the maximum versatility in terms of applications, infeed systems and carton sizes.
Beyond the limit of the maximum flexibility
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[cover_focus_content] => FLEXA Series includes intermittent and continuous motion versions to better satisfy your demands according to the product to be packed. With FLEXA you choose the maximum flexibility and ergonomics in the most compact machine.
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The changeover is very simple, fast and toolless thanks to the servomotor technology applied.
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[technical_data] => | TECHNICAL DATA FLEXA | ||||
| CONTINUOUS MOTION | INTERMITTENT MOTION | |||
| MODEL | FLEXA CLD | FLEXA CLDB | FLEXA ASB | FLEXA ALB |
| Max Speed | 180 cycles/min. | 160 cycles/min. | 120 cycles/min. | 120 cycles/min. |
| Carton dimensions |
||||
| Width (A) | min 15-90 max | min 15-140 max | min 15-140 max | min 15-140 max |
| Height (B) | min 12-90 max | min 12-90 max | min 12-65 max | min 12-90 max |
| Length (C/H) | min 55-220 max | min 55-220 max | min 55-190 max | min 55-220 max |
FLEXA
Intermittent or continuous motion cartoner.
FLEXA Series includes intermittent and continuous motion versions to better satisfy your demands according to the product to be packed. With FLEXA you choose the maximum flexibility and ergonomics in the most compact machine.
Space-saving design for whatever product to be packed
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[cover_descriptor] => Intermittent motion cartoner
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- X1 and XL1
- X2 and XL2, servo-driven versions
The maximum versatility, in terms of products to be packed and carton dimension sizes, is a key feature of this Series. Moreover, with its compact footprint and balcony design, X offers to you also a huge flexibility in the organizing of lines. The compactness of the machine is also demonstrated with the integrated T&T solution inside the frame, keeping the same standard length.
X is also very intuitive: no special training are needed for the operators. It has very low maintenance costs, central issue in the current marketing strategies of pharmaceutical companies, and a fast changeover thanks to a number of size parts reduced to the minimum.
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| MODEL | X1 – X2* | XL1 – XL2* |
| Production output | Up to 90 cartons/min. | Up to 60 cartons/min. |
| Carton dimensions | ||
| Width (A) | min. 15-105 max. | min. 15-165 max. |
| Height (B) | min. 12-90 max. | min. 12-100 max. |
| Length (H) | min. 65-220 max. | min. 65-220 max. |
| A+B | 195 max. | 240 max. |
*Servo-driven version
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X
Intermittent motion cartoner.
X Series multipurpose intermittent motion cartoner, is the best price/performance ratio solution in its product range. Thanks to the use of both mechanical and robotized feeding systems, it can handle the widest product variants range in the market.
X, love at first sight