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IMA Coffee Petroncini • Coffee Processing Solutions
The broadest range of engineering and technological solutions for the green coffee receiving and handling, roasting, grinding and degassing processes. Tailored on every customer need.
IMA Coffee Petroncini Updates
Complete coffee processing plant
from A to Z
With over 100 years’ experience in the market, you could hardly say Petroncini is new to coffee processing.
Its history is worthy of the best “Made in Italy” tradition.
The experience and the solid company know-how, based on the installation of over 4700 roasting plants throughout the world, has led the company to be recognised as a leading supplier in the coffee processing industry, providing tailored engineered plants for the coffee processing, from the green coffee receiving up to the roasters; from the grinders up to the most advanced degassing systems.
CO-Tube: Revolutionary Degassing Process
CO-Tube is a system developed by IMA Coffee Petroncini, capable of accelerating the degassing time with a nitrogen (N2) injection, in a deep vacuum environment at -800 mbar. A closed-handling system almost allows zero-oxygen process conditions making it unique on the market. The oxygen does not enter in contact with the product, so as to guarantee the maximum aroma preservation with a significant impact on the product shelf-life.
360° Competence in Plant Engineering
Explore our Coffee Processing Solutions
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GREEN COFFEE SYSTEMS
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ROASTING TECHNOLOGIES
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Roasted Coffee Systems
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GRINDING TECHNOLOGIES
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GROUND COFFEE SYSTEMS
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DEGASSING SYSTEMS
Green Coffee Systems
Built to suit each customer, in line with their preferences on coffee reception and handling, IMA Coffee Petroncini has developed the broadest range of tailor-made solutions for the green coffee receiving, cleaning, conveying and storaging stages, making sure gentle and efficient treatments are the bottom line right from the start. From single jute bag up to container automatic unloading, each engineering solution will be adapted to the subsequent processing stages according to the needs of each customer and takes into account factors such as energy-efficiency, productivity and safety, combined with close attention to coffee integrity and hygienic design.
Batch weighing system
High-quantity dosing, optimising weighing times with the highest precision of the batch.
Roasting Technologies
IMA Coffee Petroncini roasters ensure uniformity, repeatability and allows to achieve the favorite consistency and aromas from your coffee, roasting quantities from 5 up to 720 kg per cycle. Built with materials which minimize heat dispersion, Petroncini roasters optimise the thermodynamic cycle, succeeding in an excellent yield of the roasting. The very best roasting control systems enable the highest customisation of the product and its quality repeatable over time in small and industrial productions.
TMR: the most flexible and sustainable roaster.
High flexibility in carrying out a great variety of unconventional recipes and, therefore, a perfect roasting repeatability: that’s TMR. The heat recirculation system allows the partial recovery of the roasting air reducing the energy consumption, and therefore emissions, by more than 30 per cent.
Roasted Coffee Systems
Efficient, and safe handling and storage systems are very important to protect and preserve the integrity of roasted coffee. IMA Coffee Petroncini provides custom solutions specifically designed to meet every production needs.
TPA system
Pertoncini TPA system® is a pneumatic trasport in aspiration especially developed for handle the roasted coffee. It has a great flexibility of application, such as elbows, inclined pipes, the option of fixing it to the ground or to the ceiling, multiple discharges and 2-way valves.
Grinding Technologies
Coffee grinding is a crucial step in coffee processing and, when done properly, can dramatically improve coffee extraction and aroma retention, thereby optimizing the brewed coffee quality. IMA Coffee Petroncini provides grinders for small and large productions, ensuring reproducible production standards in terms of consistency of particle size.
T-CRUSHER
Petroncini has developed the T-Crusher, a ground coffee crusher capable of minimising the visibility of chaff in the coffee, thus uniforming the appearance of the ground coffee.
Ground Coffee Systems
Ground coffee must be properly homogenised and dosed, so ground coffee handling systems are very important to have a constant final quality product, for pod and capsule style and even for the spiced Turkish coffee. Following the same principle of maintaining the product homogenised and perfecly mixed especially once ground, preserving the coffee aroma and preventing the oxidation at the same time, Petroncini provides the very best trasport solutions.
ExtraMAX
ExtraMAX, mechanical extractor to avoid demixing and agglomeration of the product with a flat extraction system, suitable for filter, Espresso and Moka coffee.
Degassing Technologies
The maintenance of the aroma and the quality level of coffee are decisive factors for obtaining a good final product. IMA Coffee Petroncini provides different storaging systems especially designed to preserve the aroma of ground coffee. Every ground coffee storage is tailor-made based on product, customer’s requirement and space availability.
COTube: Degassing Coffee At Its Best
The definitive solution for coffee in capsules, single-dose packs and vacuum packaging lines. COTube is the new technology meant to accelerate the degassing time with the guarantee of the superior aroma preservation and maximum process efficiency, through the nitrogen consumption’ optimisation.
IMA Coffee LAB
The future of the innovation on coffee processing and packaging.
The coffee knowledge provides the IMA Coffee Hub with the ability to identify trends in the coffee industry and address them across the production line. The unique center in the world to dive the innovation in coffee processing and packaging. A scale-down coffee processing and packaging plant, handling every single phase of the process, at your disposal to share the coffee knowledge and test the very best engineering technologies and innovations for the coffee industry.
Coffee Maestro's Stories: the webinar series
We share our knowledge. Enjoy Coffee Maestro’s Stories, the webinar series dedicated to the coffee roasting and processing.
Our Top Solutions
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[overview] => Particular attention must be paid to the degassing process. Degassing is a natural chemical reaction that happens inside the beans once roasted and ground. Preventing package inflation and avoiding oxidation are the main factors that have led to the spread of degassing technologies over recent years, especially in the single-serve market. Depending on the room temperature, on roasting parameters, granulometry and the pressure of the coffee inside the storage silos, degassing time can range from 4 to 48 hours.
Production requirements mean degassing time must be reduced to as little as possible, without any aroma loss. The technologies used to accelerate degassing times make it possible to reduce the time, while still preserving the quality of the product.
IMA Coffee Petroncini has developed different degassing systems available in various configurations for the desired degassing process. The degassing can be done either in natural conditions with aroma protection by nitrogen, or with an acceleration of the process by using the vacuum technology combined with nitrogen injection. The very next-generation degassing solution is meant to accelerate the degassing process in a vacuum closed circuit with nitrogen injection and product recirculation: that’s Petroncini CO-Tube degassing system.
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CO-Tube Degassing System can reduce nitrogen consumption by recycling the gas needed for the degassing process.
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[versions_overview] => COTube is a system capable of accelerating the degassing time with a nitrogen injection, in a deep vacuum environment at -800 mbar, thus controlling the process temperature. The mechanical recirculation of the product used in the new COTube degassing system is an innovation on the market compared to other systems existing. It enables the ground coffee to homogeneously make contact with the nitrogen, keeping the product homogeneous in the silo. Furthermore, the most innovative COTube feature is linked to the closed-circuit adopted, the unique system available on the market today able to partial recover the nitrogen needed during the process. Furthermore, this specific process engineering combines the possibility to control the temperature of the inert gas so as to maintain the temperature stable inside the system, despite the environment temperature. As a result of the nitrogen’ temperature modulation, it’s possible to customize the degassing times, recipe by recipe.
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Degassing Systems
CO-Tube is the next-generation degassing system capable of accelerating the degassing time with a nitrogen injection, in a deep vacuum environment, thus controlling the process temperature.
Degassing Process
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[cover_focus_content] => TT 5/10 and TT15/20 Specialty Roasters enable the roast master to succeed in achieving countless sensory profiles, developing the coffee’s deepest aromas, from light roasting to the very darkest.
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[overview] => Since the early 1930s, sound experience and ongoing research into optimising the roasting process were tangible elements in the evolution of the Petroncini small roasters, sold all over the world. The company’s milestones, even in this past century’s highly technological evolution, have always paid attention to the choice of materials used and their improved product engineering. The innovation applied to these machines over the years has in no way affected the quality of the materials and the robustness of the original product, but instead has set out to put the master roaster at the centre of the process, making him increasingly aware of the technology and giving him all the tools necessary to personalise his quality roasting profile in the way he prefers.
The Petroncini Specialty Roasters, thanks to heat control, roasting air volume and the drum rotation speed, can in fact let you vary the method of transferring heat to the bean, achieving the balance between convection and conduction, according to the desired end product.
The thermal energy cycle adopted by the Specialty Roasters allows for the direct and gentle drying and caramelisation of the coffee sugars, putting the source of heat not in direct contact with the roasting chamber, in order to be able to control the amount of heat transferred to the bean and reduce uncontrollable thermal inertia as much as possible. The Specialty Roasters thus offer a “soft” roasting profile which allows for even heat distribution to the beans, taking care of the raw materials so as to achieve high quality aromatic profiles. These machines are equipped with high-performance and adjustable technological components, which allow for full control of the roasting process. MAESTRO is the roasting software applied to the Specialty Roasters, available in the Classic as well as Avantgarde version, thus giving the roast master the chance to choose either the complete freedom of roasting or the pre-setting the different desired roasting profiles. The system enables to save and export the roasting data, organising them later as preferred.
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[technical_data] => | TT 5/10 | TT 15/20 | |
|
Length (mm) |
1550 | 2050 |
|
Width (mm) |
900 | 1350 |
|
Hight (mm) |
1700 | 1950 |
|
Batch Size (kg) |
3/10 | 10/20 |
|
Capacity (kg/h) |
Up to 35 |
Up to 70 |
|
Roasting Time (min)* |
10-20 | 10-20 |
* Roasting Time depends on the type of roasting desired.
Data subject to possible modifications and not necessarily definitive.
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Petroncini Specialty Roasters
TT 5/10 and TT15/20 Specialty Roasters enable the roast master to succeed in achieving countless sensory profiles, developing the coffee’s deepest aromas, from light roasting to the very darkest.
High technology for Micro Roasteries
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[highlight] => Petroncini’ Production Manager® is a useful tool to manage the coffee in the storage, avoiding contamination and production downtimes.
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Green Coffee Storaging and Dosing
Flexible indoor and outdoor storaging and the most accurate dosing solutions for the maximum process efficiency and productivity, tailored on the plant layout and the processing line downstream.
How flexible storage solutions make life easier
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[overview] => TMR model has been specially designed for industrial productions that require high profitability and repeatability of the roasting processes during the various working stages. The roasting curves are previously drawn by setting the time and bean temperature as independent variables. It is possible thanks to a dedicated software that allows to keep a consistent quality of the product right from the first batch, when the machine is cold, up to the last roasting cycle. TMR allows to achieve the desired roasting profile in terms of time, color and flavor.
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Low energy consumption and reduced NOX, VOC and CO2 emissions by using a unique heat generator that acts both as burner and thermal afterburner.
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[technical_data] => | TMR250 | TMR400 | TMR720 | |
|
Length (mm) |
4600 | 5800 | 7300 |
|
Width (mm) |
2600 | 3050 | 3900 |
|
Hight (mm) |
4600 | 4900 | 6000 |
|
Batch Size (kg) |
150-250 | 250-400 | 500-720 |
|
Capacity (kg/h) |
Up to 1250 |
Up to 2000 |
Up to 3600 |
|
Roasting Time (min)* |
8-20 | 8-20 | 8-20 |
* Roasting Time depends on the type of roasting desired
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Petroncini TMR Roasters
Modular roasters feature an external heat generation unit which allows for superior productivity and layout flexibility. This model can roast up to 720 kg per cycle and include an innovative energy-saving system.
Flexibility – Reliability - Consistency
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This system is called DuoMIX and it has been engineered by our team to guarantee process reliability and high productivity, from the mixing right up to very specific follow-up handling. The system works continuously and guarantees the consistency and repeatability of the mixing results by setting the percentage range of the desired spice.
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ExtraMAX and the gentle handling
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Green Coffee Intake Systems
A wide range of automated solutions for receiving coffee from single bag up to bulk container, in order to reduce labor and increase the efficiency and security in all the phases of green coffee intake
Smart solutions for every types of intake
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In the whole coffee processing, the roasted coffee handling and conveying systems represent very important steps to ensure the preservation of the product and its quality.
Roasted coffee can be handled pneumatically or mechanically, which is better depending on the plant capacity/h and the distance from the connected equipment, such as receiving cyclones and rotary distributors above the storaging silos.
The attention to the product preservation is maximum.
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[highlight] => Pneumatic conveying by compression or aspiration for the highest flexibility and multiple discharge.
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[versions_title] => TPA system®
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Roasted Coffee Handling and Conveying
In the whole coffee processing, the roasted coffee handling and conveying systems represent very important steps to ensure the preservation of the product and its quality.
Gentle conveying of the roasted coffee
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[technical_data] => | TT60 | TT120 | TT240 | TT400 | |
|
Length (mm) |
3250 | 4400 | 6300 | 7200 |
|
Width (mm) |
1350 | 1700 | 2400 | 3000 |
|
Hight (mm) |
2550 | 3400 | 3750 | 3900 |
|
Batch Size (kg) |
60 | 120 | 240 | 400 |
|
Capacity (kg/h) |
up to 240 | up to 480 | up to 960 | up to 1600 |
|
Roasting Time (min)* |
12 – 20 | 12 – 20 | 12 – 20 | 12 – 20 |
* Roasting Time depends on the type of roasting desired
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Contacts:
Administrative Seat and Plant:
Petroncini Impianti S.p.A.
Via del Fantino, 2/A
44047 S. Agostino (FE) • Italy
Phone +39 0532 350076
Fax +39 0532 846721
Registered Office:
Petroncini Impianti S.p.A.
Via del Fantino, 2/A
41124 Modena (MO) • Italy
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