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IMA FACE 400 Series
Complete solution for surgical face masks and respirators. 

Fruit of an IMA joint effort and committment and supported by its top expertise, IMA FACE 400 is an all-round converting and packaging solution for surgical face masks and FFP2/3/N95 respirators.

Our expertise lies in our experience and dedication to meeting the highest standards in the Personal Protection Equipment (PPE) market.

FACE 400: Convert and pack first quality surgical face masks.

Converting unit

FACE 400 mask converter is based on a well-consolidated platform used to convert products made by lamination and welding of different fabric webs by hot melt or ultrasonic sealing. The unit is able to produce surgical masks in 3 layers, with nose clip and elastic, with the possibility to manufacture either earloop or headband versions. Elastics are seamed to mask body by hot melt and ultrasonic welding. FACE 400 includes an automatic stacking device and allows a quick and electronic counting changeover to be operated on its HMI avoiding any machine stop.

This unit is designed and manufactured according to the latest sanitary design standards. FACE 400 is capable to run from 200 up to 400 masks/min depending on raw materials and counting. 

Packaging Unit

Face 400 packaging unit is a modular flow wrapper designed to handle surgical masks. This platform is available in different configurations aimed to handle any size of mask. Given this versatility, the machine allows to run stacks from 1 to 15 pieces. Machine speed capability is up to 200 ppm with a single mask.

Complete with automatic splicing device and a quality control system, it can also be equipped with an in line printing unit.  The line can be also equipped with an integrated cartoner (from 20 up to 50 masks per single pack) for primary or secondary packaging packaging solutions.

 

 

FACE 400D: an evolution towards FFP2/3 or N95 class respirators.

Integrated solution to convert and pack respirators.

FACE 400D is the evolution of its forerunner and is able to convert the foldable, flat respirators in FFP2/3 or N95 class.
This specific respirator is one of the most used as PPE in professional environments and the most convenient and comfortable when worn for long.
This converter is extremely flexible and handles different kind of raw materials in order not to be bound to a specific supplier or technology.

Respirators are ultimately wrapped individually and can be packed in carton boxes in one integrated solution. This operation requires only one operator and one partial support for raw material loading.

 

Respirators main features

  • Either fish-shape or duck-shape available
  • Masks can be composed of up to 5 layers
  • Nose-wire and foam for perfect fit
  • Headband version for professional use
  • Possibility to feature exhalation valves
  • Ultrasonic sealing for softer bonds
  • Customized outer profile

 

Technology that cares.

Main features and benefits

  • Complete converting and packing line designed for maximum flexibility and suitable for processing different kinds of materials

  • Ultrasonic sealing technology for a safer operation, safer bonding, easy settings and high flexibility

  • Manufactured according to the latest sanitary design standards – easy to sanitise, easy to access

  • Both earloop or head-band configuration

  • Easy to use machine – no skilled labor required

  • Easy mask size change over

  • Optional printing device for personalization

  • Low energy consumption

  • Compact and reduced Footprint

FACE 400

FACE 400D

FACE 400 – Converting unit technical data

Machine Speed

from 200 to 400 ppm (pieces per minute)

Mask dimensions

200mm length x 100mm width (standard)
Different sizes available on request

Mask Materials

3 filtering layers: 2 layers of spun-bonded on upper and lower edges – 1 layer of Melt Blown in central area The unit is capable of handling different materials upon request

 

FACE 400 – Packaging unit technical data

Machine Speed

Up to 200 cpm with single mask. Production output dependent upon product, film and machine specifications

Maximum mask size

Length

250mm

Width

110mm

Maximum Stack Height

65mm

Stacks

From 1 to 40+ pieces

Wrapping materials

Suitable heat-sealable films, such as plain, or co-extruded polypropylene (PP), laminate films (e.g. OPP+PE), polythene films (PE) as well as cold sealable films of suitable quality

 

 

FACE 400D – Converting unit technical data
Machine speed Up to 300 ppm (pieces per minute) depending on raw materials and respirator configuration
Mask dimensions 210 mm length x 90 mm width (standard)
Different sizes available on request
Mask materials

Up to 5 filtering layers: 2 layers of spun-bond on upper and lower edges, 1-2 reinforcement layers of flatbond – 1 or 2 layers of Melt Blown in central area
The unit is capable of handling different materials upon request

 

FACE 400D – Packaging unit technical data
Machine Speed Up to 300 cpm with single respirator in a pouch. Production output dependent upon product, film and machine specifications
Maximum mask size Length
250 mm
Width
110 mm
Maximum stack height
65 mm
Stacks From 1 to 20+ pieces
Wrapping materials Suitable heat-sealable films, such as plain, or co-extruded polypropylene (PP), laminate films (e.g. OPP+PE), polythene films (PE) as well as cold sealable films of suitable quality.
Rigid thin carton, glued on line