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INTERPHEX JAPAN 2024
Tokyo, Japan - Hall 4 - Booth 27-18
- INTERPHEX Japan 2024
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[title] => The IMA Group on show at INTERPHEX Japan 2024
[content] => The IMA Group will take part in the 2024 edition of Interphex Japan.
On show, get in touch with our experts to explore our innovations and developments for the Pharmaceutical industry.
Displayed on our Booth 27-18, Hall 4 you will find IMA Active’s tablet press PREXIMA and IMA Life’s Injecta 36, high-speed advanced robotic fill-finish solution for Ready-To-Use components, which was awarded BEST IN SHOW at the the INTERPHEX NY 2023 EXHIBITOR AWARDS.
IMA Active and IMA Life are ready to welcome you on show and to guide you through our comprehensive range technologies.
Discover the innovative All-In-One solutions and complete lines for the processing and packaging of pharmaceutical products: meet the complexities of today’s world with a single supplier who can provide everything you need to shape the future of pharma together.
On 27th June, don’t miss our presentations:
 |
27th June, 12:30 – 13:00 Guia Bertuzzi Guia Bertuzzi is Product Manager for Process Equipment at IMA Active, a division of IMA S.p.A since 2005; she will hold the speech Continuous Manufacturing to believe in. Abstract: Continuous Manufacturing underpins the improvement of pharmaceutical products in terms of potency, effectiveness and safety by means of accurate process control. IMA Active provides Continuous Manufacturing lines for compression, coating and encapsulation of Oral Solid Dosage forms as a single partner for integrated solutions based on flexibility and modularity. |
 |
27th June, 13:20 – 13:50 Marco Preus Marco Preus is Aseptic Processing Sales Director for Asia-Pacific at IMA Life, a division of IMA S.p.A. and will hold a speech on: High-speed, advanced robotic solutions for Ready-To-Use components. The future of aseptic processing. Abstract: The demand for pre-filled syringes is continuously increasing, due to their convenience, precision and safety, reducing the risk of dosage errors and contamination during administration. INJECTA36 is the latest model developed by IMA Life, where engineers have managed to get the most out of robotic technology, resulting in the highest-speed, fully robotic filler, for pre-filled syringes and Ready-To-Use components. The use of robotically driven manipulations at all stages, from outer/inner bag-opening to the filling and stoppering station, allows for the smoothest production process, drastically reducing human intervention and cross-contamination risks. |
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Tokyo Big Sight, Japan
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The IMA Group will take part in the 2024 edition of Interphex Japan.
On show, get in touch with our experts to explore our innovations and developments for the Pharmaceutical industry.
Displayed on our Booth 27-18, Hall 4 you will find IMA Active’s tablet press PREXIMA and IMA Life’s Injecta 36, high-speed advanced robotic fill-finish solution for Ready-To-Use components, which was awarded BEST IN SHOW at the the INTERPHEX NY 2023 EXHIBITOR AWARDS.
IMA Active and IMA Life are ready to welcome you on show and to guide you through our comprehensive range technologies.
Discover the innovative All-In-One solutions and complete lines for the processing and packaging of pharmaceutical products: meet the complexities of today’s world with a single supplier who can provide everything you need to shape the future of pharma together.
On 27th June, don’t miss our presentations:
|
27th June, 12:30 – 13:00 Guia Bertuzzi Guia Bertuzzi is Product Manager for Process Equipment at IMA Active, a division of IMA S.p.A since 2005; she will hold the speech Continuous Manufacturing to believe in. Abstract: Continuous Manufacturing underpins the improvement of pharmaceutical products in terms of potency, effectiveness and safety by means of accurate process control. IMA Active provides Continuous Manufacturing lines for compression, coating and encapsulation of Oral Solid Dosage forms as a single partner for integrated solutions based on flexibility and modularity. |
|
27th June, 13:20 – 13:50 Marco Preus Marco Preus is Aseptic Processing Sales Director for Asia-Pacific at IMA Life, a division of IMA S.p.A. and will hold a speech on: High-speed, advanced robotic solutions for Ready-To-Use components. The future of aseptic processing. Abstract: The demand for pre-filled syringes is continuously increasing, due to their convenience, precision and safety, reducing the risk of dosage errors and contamination during administration. INJECTA36 is the latest model developed by IMA Life, where engineers have managed to get the most out of robotic technology, resulting in the highest-speed, fully robotic filler, for pre-filled syringes and Ready-To-Use components. The use of robotically driven manipulations at all stages, from outer/inner bag-opening to the filling and stoppering station, allows for the smoothest production process, drastically reducing human intervention and cross-contamination risks. |
TECHNOLOGIES ON SHOW
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[tag_line] => INJECTA 36. Increasing your potential.
[overview] => The use of advanced robotic-driven manipulations versus conventional handling systems actually improves product quality and manufacturing efficiency.
INJECTA 36 handles pre-sterilised Ready-To-Use containers (syringes, vials or pre-capped cartridges) pre-arranged in tubs, allowing high process flexibility and adaptability.
Specialised robots perform all handling activities with no glass-to glass contact and without operator intervention. The result is “less time” spent validating aseptic conditions and superior agility for multi-product manufacturing.
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[technical_data] => | FEATURES | INJECTA FAMILY | ||
| INJECTA 36 | INJECTA 10 | INJECTA 6 | |
| Automation | Fully robotic automated | Fully robotic automated | Fully robotic automated |
| Footprint | 3,400 x 2,050 x 2,080 [L x W x H] | 7,200 x 4,500 x 2,080 [L x W x H] | 6,100 x 3,600 x 2,080 [L x W x H] |
| In-Process Control | 100% | 100% at full speed | 100% at full speed |
| RTU vial dimensions | Ø 16 – 42.4 mm | Ø 16 – 42.4 mm | Ø 16 – 42.4 mm |
| Output vials | up to 18,000 pcs/h | up to 12,000 pcs/h | up to 4,800 pcs/h |
| RTU syringe dimensions | 0.5 – 20 ml | 0.5 – 50 ml | 0.5 – 50 ml |
| Output syringes | up to 36,000 pcs/h | up to 12,000 pcs/h | up to 4,000 pcs/h |
| RTU cartridge dimensions | 1 – 20 ml | 1 – 20 ml | 1 – 20 ml |
| Output cartridges | up to 18,000 pcs/h | up to 10,800 pcs/h | up to 3,600 pcs/h |
| Suitable for high potent | Yes | Yes | Yes |
| Loading from depyrogenation tunnel | No | Yes | Yes |
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INJECTA 36 is a fine-tuned solution to enhance aseptic fill-finish capabilities and maximise processing line performance. Handling up to 36,000 RTU components per hour, in particular syringes, the system adopts innovative robotic and automation technologies.
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Introducing an innovative solution for 100% In-Process Control and check-weighing, INJECTA 36 consolidates IMA Life as a key player in the Ready-To-Use segment for automatic filling & closing machines to maximise production performance.
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INJECTA 36
INJECTA 36 is a fine-tuned solution to enhance aseptic fill-finish capabilities and maximise processing line performance. Handling up to 36,000 RTU components per hour, in particular syringes, the system adopts innovative robotic and automation technologies.
INJECTA 36. Increasing your potential.
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[cover_focus_content] => Everything gained in years of experience and expertise in the industry has been carefully channelled into PREXIMA, the new series of tablet press machines. Available in three models, PREXIMA is the best solution to handle all production volumes.
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[overview] => Powered by IMA Active’s knowledge of the sector, designed with unique Italian style, built to deliver top-level performance, PREXIMA drives productivity to a higher level of efficiency. PREXIMA ensures optimal performance even with the most difficult-to-manage powders, keeping the tablet uniform in terms of weight and hardness.
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An in-depth evaluation has been carried out on different types of main motorisation to choose the one that provides the best performance, while always keeping an eye on energy saving in order to obtain high efficiency, maximum control, advanced diagnostic and reduction of consumption (elimination of motor cooling system). PREXIMA applies brushless motorisation to ensure energy efficiency while granting high machine performance.
Moreover PREXIMA guarantees waste reduction. Advanced machine learning functions are used for more efficient self-adjustment of process parameters: less waste, better product quality. All this maximises machine functionality, keeping the machine performance on target and allowing the single rejection of products out of specification.
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[highlight] => Isolation of the processing area, thanks to the use of specially designed seals and protections.
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[highlight] => Excellent accessibility, ensuring straightforward operations, easy inspection and cleaning.
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[highlight] => Quick turret removal: the HMI guides the operator step by step.
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[highlight] => Sturdy structure guarantees both pre-compression and main compression forces up to 100 kN.
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[highlight] => Optimised lubrication: no oil dripping from upper punches and no black spots on tablets.
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[content] => Tested at the anechoic chamber at the University of Ferrara (Italy) to select the best technical solution and sound-proof materials, PREXIMA minimises vibrations.
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[technical_data] => | TECHNICAL DATA PREXIMA 80 | ||||
| Die type | B+D | D | B | BB |
| Tool type | B+D | D | B | B |
| Number of press stations | 4+4 | 13 | 16 | 19 |
| Maximum tablet diameter (mm) | 16+25 | 25 | 16 | 13 |
| Maximum die filling (mm) | 18 | |||
| Maximum output (tablets/hour) | 20,400 | 66,300 | 81,600 | 96,900 |
| Revolution per minute (min -1) | 85 | |||
| Maximum pre-compression force (kN) | 10 | |||
| Maximum compaction force (kN) | 60 | |||
| Maximum installed power (kW) | 75 | |||
| Standard voltage | 400V (+/- 10%) 50-60 Hz | |||
| Pitch circle diameter (mm) | 180 | |||
| TECHNICAL DATA PREXIMA 300 | |||||
| Die type | IMA 32 | D | B | BB | IMA 8 |
| Tool type (EU and TSM) | IMA 32 | D | B | IMA 8 | |
| Number of press stations | 18 | 27 | 33 | 41 | 55 |
| Maximum tablet diameter (mm) | 39 | 25 | 16 | 13 | 10 |
| Maximum die filling (mm) | 24 | 20 | 19 | ||
| Maximum output (tablets/hour) monolayer | 97,200 | 194,400 | 237,600 | 295,200 | 396,000 |
| Revolution per minute (-1) | 120 | ||||
| Maximum pre-compression force (kN) | 100 | ||||
| Maximum compaction force (kN) | 100 | ||||
| Electrical power requirement (kW) | 14 | ||||
| Standard voltage | 400V (+/- 10%) 50-60 Hz | ||||
| Pitch circle diameter (mm) | 380 | ||||
| TECHNICAL DATA PREXIMA 800 | ||||
| Die type | D | B | BB | IMA 8 |
| Tool type (EU and TMS) | D | B | IMA 8 | |
| Number of press stations | 53 | 65 | 81 | 105 |
| Maximum tablet diameter (mm) | 25 | 16 | 13 | 10 |
| Maximum die filling (mm) | 20 | 19 | ||
| Maximum output (tablets/hour) monolayer | 572,400 | 702,000 | 874,800 | 1,260,000 |
| Revolution per minute (-1) | 90 | 100 | ||
| Maximum pre-compression force (kN) | 100 | |||
| Maximum compaction force (kN) | 100 | |||
| Electrical power requirement (kW) | 27 | |||
| Standard voltage | 400V (+/- 10%) 50-60 Hz | |||
| Pitch circle diameter (mm) | 745 | |||
PREXIMA 80 tablet press is designed for R&D applications and small scale production. In R&D configuration the machine offers wide range of tools to characterize the tablet; it furthermore offers flexibility on any tablet dimension, as the MIX turret fits four stations B and four station D. Mating this machine with IMAGO R&D software, available as an option, makes the ideal choice for R&D departments.
An equivalent machine model is available also for high containment installation in OEB 5 configuration.
PREXIMA 300 is the single side tablet press for medium production. Beside excellent accessibility, its clever design makes the turret removal quick thanks to the rotating arm completely housed inside the mechanical compartment, while the built-in electrical cabinet enables for an easier installation. Sturdy, efficient and flexible, it is available also for the production of big tablets up to 39 mm diameter.
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Tokyo Big Sight, Japan