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Boost your business growth with IMA Sentinel's AI-driven production efficiency
Discover how to optimize your strategies with the support of Machine Learning: let yourself be guided by insights and increase the performance of your facilities.
Boost your business growth with IMA Sentinel's AI-driven production efficiency
Discover how to optimise your strategies with the support of Machine Learning: let yourself be guided by insights and increase the performance of your facilities.
How Artificial Intelligence benefits manufacturing
AI leverages advanced data analysis, pattern detection, and experiential learning to optimise production processes, minimise machine downtime, and elevate product quality. Experience the benefits of AI, not just for us but, more importantly, for our valued customers.
Why do we apply Artificial Intelligence?
IMA Group utilises machine learning algorithms to analyse sensor and machine data, enabling continuous performance monitoring and proactive maintenance prediction. By leveraging algorithms developed in-house and in collaboration with our customers, we enhance system efficiency and competitiveness.
PROCESSES OPTIMISATION
At IMA, we leverage AI to analyse vast volumes of sensor and machine data, enabling us to identify patterns, trends, and anomalies. This data-driven approach empowers us to optimise production processes, pinpoint areas for improvement, and reduce waste.
MAINTENANCE PREDICTION
With the power of AI, we can analyse sensor data to monitor machine performance and accurately predict potential maintenance issues. This proactive maintenance approach allows us to address problems before they occur, minimising machine downtime and maximising overall efficiency.
IMPROVED QUALITY
Our AI-powered system detects product defects or anomalies during production, enabling prompt identification of quality issues and necessary corrective actions for improved product quality.
COST REDUCTION
AI plays a crucial role in optimising processes, minimising waste, and preventing costly failures and downtime. Through automation and optimisation, AI enhances operational efficiency, resulting in lower production costs.
Why do we apply Artificial Intelligence?
IMA Group utilises machine learning algorithms to analyse sensor and machine data, enabling continuous performance monitoring and proactive maintenance prediction. By leveraging algorithms developed in-house and in collaboration with our customers, we enhance system efficiency and competitiveness.
PROCESSES OPTIMISATION
At IMA, we leverage AI to analyse vast volumes of sensor and machine data, enabling us to identify patterns, trends, and anomalies. This data-driven approach empowers us to optimise production processes, pinpoint areas for improvement, and reduce waste.
MAINTENANCE PREDICTION
With the power of AI, we can analyse sensor data to monitor machine performance and accurately predict potential maintenance issues. This proactive maintenance approach allows us to address problems before they occur, minimising machine downtime and maximising overall efficiency.
IMPROVED QUALITY
Our AI-powered system detects product defects or anomalies during production, enabling prompt identification of quality issues and necessary corrective actions for improved product quality.
COST REDUCTION
AI plays a crucial role in optimising processes, minimising waste, and preventing costly failures and downtime. Through automation and optimisation, AI enhances operational efficiency, resulting in lower production costs.
Do you know that Artificial Intelligence and Machine Learning address various production challenges?
MAKE IT CLEAR
Do you have large amounts of data that are difficult to interpret and impossible to process with traditional tools?
IMA Artificial Intelligence provides advanced analytics and deep insights for a better understanding of production processes.
FEED THE BALANCE
Do you want to avoid the risk of unplanned machine downtime?
IMA Artificial Intelligence contributes to anomaly detection and prediction of malfunctions, enabling targeted actions to ensure production continuity.
SIMPLIFY MAINTENANCE TASKS
Are you having difficulties optimising regular and extraordinary maintenance?
Artificial Intelligence supports data-driven risk-based maintenance, performed based on specific risk classes, to assist you in managing your facilities more effectively and optimally.
MAXIMISE YOUR STRENGTH
Does analysing production data take too much time and occupy too many resources?
Artificial intelligence is the perfect support to analyse large amounts of complex data automatically and in real-time.
Applying AI and ML Algorithms: Our Approach
With A4Gate, our hardware and software cyber security solution, we securely collect data from machines or production lines preventing cyber-attacks. Our system utilises IoT edge software to gather data from smart components, transmitting it to either the IMA Data Room or the Customer Cloud, based on configuration. A4Gate ensures a one-way flow, guaranteeing the data flow remains untraceable.
Our Data Room collects and processes information using dedicated data analysis software to generate innovative solutions and improve production outcomes. To maximise data value and achieve reliable results, we follow three steps: reproducibility, data quality, and consistency.
Cleaned and empowered data are transformed in meaningful and valuable information that can be viewed on Sentinel, experiencing the AI-driven analytics, predictive insights, proactive maintenance, and digital process analysis. Visualise predictive analysis results with machine learning techniques like self-organising maps, decision trees, and neural networks.
Applying AI and ML Algorithms: our approach
With A4Gate, our hardware and software cyber security solution, we securely collect data from machines or production lines preventing cyber-attacks. Our system utilises IoT edge software to gather data from smart components, transmitting it to either the IMA Data Room or the Customer Cloud, based on configuration. A4Gate ensures a one-way flow, guaranteeing the data flow remains untraceable.
Our Data Room collects and processes information using dedicated data analysis software to generate innovative solutions and improve production outcomes. To maximise data value and achieve reliable results, we follow three steps: reproducibility, data quality, and consistency.
Cleaned and empowered data are transformed in meaningful and valuable information that can be viewed on Sentinel, experiencing AI-driven analytics, predictive insights, proactive maintenance, and digital process analysis. Visualise predictive analysis results with machine learning techniques like self-organising maps, decision trees, and neural networks.
Algorithms as a Service: leveraging the power of algorithms
The data processing and development of artificial intelligence and machine learning algorithms have provided IMA with new services specifically designed to support customers in continuously improving their production performance, the IMA Algomarket and the IMA Sandbox.
IMA Algomarket
With IMA Algomarket, IMA offers its customers the possibility of choosing pre-designed algorithms, based on data-driven use cases and that best fit their needs, from a predefined menu or virtual shelf, democratising access to algorithms for everyone. The IMA Algomarket guarantees many advantages:
- Out-of-the-box solutions with advanced algorithms available as a service;
- Easy-to-use digital applications and efficient data collection;
- Little effort/customisation is needed – only patience is requested to let the algorithms learn and get trained;
- Power of choice customer side.
IMA Sandbox
The IMA sandbox comprises a collaborative architecture with centralised data collection and management, providing a cloud-based “playground” where IMA co-develops algorithms with its customers. Through the sandbox, IMA establishes real partnerships, leveraging its expertise as a machine builder with its in-house production process knowledge.
- The customer benefits from IMA’s knowledge as an automatic machine manufacturer.
- The client can benefit from a structured team of IMA data scientists capable of understanding deep needs, and initiating targeted workgroups for the concrete production of specific algorithms while working in synergy with the customer.
Algorithms as a Service: leveraging the power of algorithms
The data processing and development of artificial intelligence and machine learning algorithms have provided IMA with new services specifically designed to support customers in continuously improving their production performance, the IMA Algomarket and the IMA Sandbox.
IMA Algomarket
With IMA Algomarket, IMA offers its customers the possibility of choosing pre-designed algorithms, based on data-driven use cases and that best fit their needs, from a predefined menu or virtual shelf, democratizing access to algorithms for everyone. The IMA Algomarket guarantees many advantages:
- Out-of-the-box solutions with advanced algorithms available as a service;
- Easy-to-use digital applications and efficient data collection;
- Little effort/customisation is needed – only patience is requested to let the algorithms learn and get trained;
- Power of choice customer side.
IMA Sandbox
The IMA sandbox comprises a collaborative architecture with centralised data collection and management, providing a cloud-based “playground” where IMA co-develops algorithms with its customers. Through the sandbox, IMA establishes real partnerships, leveraging its expertise as a machine builder with its in-house production process knowledge.
- The customer benefits from IMA’s knowledge as an automatic machine manufacturer.
- The client can benefit from a structured team of IMA data scientists capable of understanding deep needs, and initiating targeted workgroups for the concrete production of specific algorithms, while working in synergy with the customer.
Discover our AI-powered solutions for pharma 4.0 equipment
Do you need to monitor the efficiency of a single piece of equipment or an entire pharmaceutical plant? Explore our AI and machine learning-powered solutions and gain the following benefits with just a few clicks:
- Automated collection of production data, alarms, good products, machine downtime, and critical trends.
- Easy access to comparable trend curves, conductible golden batch analyses, and production history.
- Swift identification of reject causes and pinpointing alarms with the highest impact on production performance.
- Correlation of formats and products with alarms and rejects for quick identification of intervention areas.
- And many other features to enhance your operations.
Experience seamless monitoring and optimisation with our advanced solutions.
AI-powered solutions for pharma 4.0 equipment
Do you need to monitor the efficiency of a single piece of equipment or an entire pharmaceutical plant? Explore our AI and machine learning-powered solutions and gain the following benefits with just a few clicks:
- Automated collection of production data, alarms, good products, machine downtime, and critical trends.
- Easy access to comparable trend curves, conductible golden batch analyses, and production history.
- Swift identification of reject causes and pinpointing alarms with the highest impact on production performance.
- Correlation of formats and products with alarms and rejects for quick identification of intervention areas.
- And many other features to enhance your operations.
Experience seamless monitoring and optimization with our advanced solutions.
Discover our comprehensive solutions to revolutionize your production capabilities
IMA Sentinel
A data-driven services platform, empowered by Artificial Intelligence, offering continuous and autonomous monitoring of system performance.
IMA Artificial Intelligence for pharma manufacturing
AI and ML learning techniques applied to fill-finish plants, monitoring and enhancing machine capabilities.
A4Gate
An integrated hardware and software solution that ensures cyber security, safeguarding data confidentiality, system operations, and operator safety.
IMA Data Room
A virtual space powered by IIoT technologies to collect and store information, while housing advanced data analysis software programs.
IMA Control Room
A comprehensive service designed to enhance plant efficiency, providing detailed reports, specific alerts, and 24/7 general support.
Find out more about the other solutions to empower your production
IMA Sentinel
A data-driven services platform, empowered by Artificial Intelligence, offering continuous and autonomous monitoring of system performance.
IMA Artificial Intelligence for pharma manufacturing
AI and ML learning techniques applied to fill-finish plants, monitoring and enhancing machine capabilities
A4Gate
An integrated hardware and software solution that ensures cyber security, safeguarding data confidentiality, system operations, and operator safety.
IMA Control Room
A comprehensive service designed to enhance plant efficiency, providing detailed reports, specific alerts, and 24/7 general support.