Delta 6000 • High-speed MAP flow wrapper • IMA Group

Delta 6000

High-speed MAP flow wrapper

The Delta 6000 is a fully modular design MAP flow wrapper that offers complete IP65 protection, enabling full wash down capability, even of the sealing elements.

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MAP and hermetic flow wrapping for food and non-food products.

The Delta 6000 is a fully modular design MAP flow wrapper that offers complete IP65 protection and is able to produce MAP packs with hermetic seals at speeds of up to 200 ppm.

Strong hermetic seals are created on a high speed long-dwell sealing system. The longitudinal sealing unit features patented independent motorisation for more precise fin control. It uses four sets of heated rollers operating at different speeds to create the longitudinal seam, resulting in superior presentation.

Besides offering superior format flexibility, the Delta 6000 offers complete IP65 protection, enabling full wash down capability, even of the sealing elements. Its ultra-hygienic design has been achieved through full stainless-steel execution, isolating the electrical cabinet from the main machine frame and smooth, angled surfaces without recesses.

Users of the Delta 6000 will also benefit from shorter lead times and lower TCO (Total Cost of Ownership) as a result of the machine’s unique modular design. Customers can customise their machine by selecting only the modules they need, and can easily add modules such as film auto-splicing, gusseting, even a completely new jaw set up at a later date.

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Production Plant

Ilapak International SA

Delta 6000 Highlights

1.
Hygienic designed machine: degree of machine cleaning, easier cleaning process, possibility to install the machine in harsh environment and difficlut products

2.
Modular construction design: possibility to expand the machine option configuration and connect the machine with different feeding system

3.
No product no bag: reduced film waste (no empty bag)

4.
Misplaced detection: no products damaged or trapped by the sealing jaws, reduced product waste and no machine stoppages for out of phase products

5.
Heated longitudinal sealing rollers with parallel opening that allow a more effective handling of hot sealing film that will not burn during the machine stoppages

6.
Four pairs of sealing rollers for longitudinal sealing in order to increase the sealing distance to perform hermetic fin sealing

7.
High speed long dwell sealing jaws technology in order to perform hermetic sealing, map application, managing a wide range of wrapping material characteristics

Technical Data
Machine Layout

Machine Speed	Up to 200 cycles per minute
Machine Speed	Production output depends on film sealability and product characteristics
Product Dimensions
Lenght	Up to 650 mm – 25.6” standard
Lenght	Up to 1000 mm – 39.0” on request
Width	150 mm – 5.9” on request (jaws 190 mm – 7.5”)
	300 mm – 11.8” standard (jaws 345 mm – 13.6”)
	420 mm – 16.5” on request (jaws 450 mm – 17.7”)
Height	Up to 110 mm – 4.3” standard (centre – axle 180)
	Up to 150 mm – 6.0” on request (centre – axle 225)
	Up to 60 mm – 2.4” on request (centre – axle 140)
Film Cut-Off	Min 100 mm – 4.0” / Max 1200 mm – 47”
Wrapping Materials	Shrink barrier films, laminated, co-extruded and all sealable films
Film Reel Dimensions
core ø	76.2 mm – 3” standard
core ø	152.4 mm – 6” on request
outer ø	350 mm – 13.8” standard for reel web width up to 800-900 mm
outer ø	400 mm – 15.7” on request for reel web width up to 500-650 mm
width	500 mm / 650 mm – 19.7” / 25.5” standard
width	800 mm / 900 mm – 31.5” / 35.5” on request
Film Reel Max Weight	Depending on film reel width, up to 75 kg – 165 lbs
Power Requirement	From 220 to 480 V, 50/60 Hz, 7kVA
Compressed Air	6 bar, 200 l/min
Machine Weight	1400 Kg – 3100 lbs