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DYNAMICA Series multipurpose continuous motion cartoner is available in different versions, according to the product specifications, carton dimension sizes and speed. It grants the maximum versatility in terms of applications, infeed systems and carton sizes

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Flexibility as key feature: this Series offers the widest range of products to be packed, carton dimension range and applications. Moreover, DYNAMICA S version is able to combine both the continuous and the intermittent motion depending on the product fed.
The ergonomics, in terms of carton magazine, product flow and leaflet folding unit heights, is maximum. Last but not least, DYNAMICA is also compact but at the same time easy to manage and intuitive to set up.

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TECHNICAL DATA DYNAMICA




 
Width (A)
Height (B)
Lenght (H)
Production output


DYNAMICA L
min 25 – 130 max
min 12 – 90 max
min 65 – 200 max
Up to 250 cartons/min.


DYNAMICA E
min 30 – 90 max
min 15 – 65 max
min 100 – 250 max
Up to 300 cartons/min.


DYNAMICA SLEEVE*
min 48 – 90 max
min 8 – 15 max
min 65 – 106 max
Up to 350 cartons/min.


DYNAMICA S
min 25 – 95 max
min 12 – 90 max
min 65 – 200 max
Up to 350 cartons/min.


DYNAMICA V
min 25 – 95 max
min 12 – 90 max
 min 65 – 150 max
Up to 400 cartons/min. 



*Version for carton sleeve style

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DYNAMICA

Continuous motion cartoner. DYNAMICA Series multipurpose continuous motion cartoner is available in different versions, according to the product specifications, carton dimension sizes and speed. It grants the maximum versatility in terms of applications, infeed systems and carton sizes.

Beyond the limit of the maximum flexibility

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X Series multipurpose intermittent motion cartoner, is the best price/performance ratio solution in its product range. Thanks to the use of both mechanical and robotized feeding systems, it can handle the widest product variety in the market.

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X1 and XL1
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X SERIES – TECHNICAL DATA




MODEL
X1 – X2*
XL1 – XL2*


Production output 
Up to 90 cartons/min.
Up to 60 cartons/min.


Carton dimensions


Width (A)
min. 15-105 max.
min. 15-165 max.


Height (B)
min. 12-90 max.
min. 12-100 max.


Length (H)
min. 65-220 max.
min. 65-220 max.


A+B
195 max.
240 max.



*Servo-driven version

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X

Intermittent motion cartoner. X Series multipurpose intermittent motion cartoner, is the best price/performance ratio solution in its product range. Thanks to the use of both mechanical and robotized feeding systems, it can handle the widest product variants range in the market.

X, love at first sight

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FLEXA Series includes intermittent and continuous motion versions to better satisfy your demands according to the product to be packed. With FLEXA you choose the maximum flexibility and ergonomics in the most compact machine.

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Moreover, FLEXA is one of the most compact machine in its range with a ergonomic design that assures a facility of packaging materials loading.
The changeover is very simple, fast and toolless thanks to the servomotor technology applied.

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TECHNICAL DATA FLEXA




 
CONTINUOUS MOTION
INTERMITTENT MOTION




MODEL
FLEXA CLD
FLEXA CLDB
FLEXA ASB
FLEXA ALB


Max Speed
180 cycles/min.
160 cycles/min.
120 cycles/min.
120 cycles/min.


Carton dimensions




Width (A)
min 15-90 max
min 15-140 max
min 15-140 max
min 15-140 max


Height (B)
min 12-90 max
min 12-90 max
min 12-65 max
min 12-90 max


Length (C/H)
min 55-220 max
min 55-220 max
min 55-190 max
min 55-220 max





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                    [description] => Track & Trace - The integrated module to the cartoner, to apply camera and ink-jet system, is the ideal solution for cartoning serialization having a shorter line and higher efficiency.
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    [output_on] => 
    [addon_title] => Good To Know
    [seo_title] => FLEXA: Intermittent or continuous motion cartoner
    [seo_description] => FLEXA Series includes intermittent and continuous motion versions  according to the product to be packed.
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FLEXA

Intermittent or continuous motion cartoner. FLEXA Series includes intermittent and continuous motion versions to better satisfy your demands according to the product to be packed. With FLEXA you choose the maximum flexibility and ergonomics in the most compact machine.

Space-saving design for whatever product to be packed

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    [tile_description] => HIGH SPEED OVERWRAPPING. The HYWRAP20 has been designed to maximize efficiency for high-speed productivity and excellent packaging.
Our challenge is to ensure ease of use and total access to all machine operations.
The machine has been conceived as a hybrid solution capable of switching from film to paper without size changeover.
    [tile_speed] => Up to 130 cycles/min.
    [cover_macro] => 19508
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    [cover_descriptor] => High speed overwrapping machine
    [cover_focus_on] => 1
    [news] => 
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    [tag_line] => High performance overwrapping
    [overview] => 
High-speed complete wrapping machine for single or bundled products, the HYWRAP20 has been conceived as a hybrid solution capable of switching from film to paper without size changeover.

Its compact footprint and cantilever structure allow for accessibility and ease of maintenance. Servomotors are all placed on the back of the machine.
All movements are electronically driven by their own specific brushless motor for accurate performance at high speed.

The size changeover can be carried out in less than 10 minutes with few adjustments.

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Impacting present affecting future…overwrapping speaks green.
The HYWRAP20 overwrapping machine can be run both with opp, recyclable and compostable films as well as with paper unrolled from reels where the glue is incorporated into the designated paper sealing areas rather than applied with guns or gluing units. This means that glue quantity and power consumption are reduced to the minimum and waste generation is limited. The goal is to mitigate environmental impacts and allow for a more efficient use of resources.

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TECHNICAL DATA


 
A
B
C
D
E
F
H
L


Product dimensions (MIN)
30
25
60
30
25
60
100
120


Product dimensions (MAX)
240
120
280
240
120
280
420
700



Speed up to 130 cycles/min.





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            [8] => 627
            [9] => 625
            [10] => 617
            [11] => 621
            [12] => 624
            [13] => 620
            [14] => 626
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                    [highlight] => Upper driven belt on the infeed for product positive transport at high speeds.
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                    [highlight] => Wrapping with thermo-sealable film (OPP, BOPP, etc.), paper, recyclable and compostable films.

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                    [highlight] => Lateral vacuum belts along the film transport for correct position of the film sheet.
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            [4] => Array
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                    [highlight] => Film reel installed above machine movements for improved ergonomics.
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                    [highlight] => Elevator and pusher electronically driven by their own specific brushless motors.
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            [6] => Array
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                    [highlight] => Movable plate guiding the wrapping material and avoiding the film creasing.
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                    [highlight] => Reciprocating servo-driven lateral plates for perfect seal at high speed.
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            [content] => One of the ways to achieve a plastic-free packaging solution is to use paper. We included this requirement when we decided to design a new high-speed overwrapping machine, the IMA BFB HYWRAP20. The New HYWRAP20 puts the spotlight on environmental sustainability and cost reduction.
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                                    [text] => Paper wrap
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                                    [link] => https://ima.it/en/ima-bfbs-overwrapping-machine-hywrap20-won-the-prestigious-best-packaging-2022-award/
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    [versions_title] => Impacting present affecting future…overwrapping speaks green.
    [versions] => 
    [versions_thumbnail] => 19522
    [versions_tag_line] => Impacting present affecting future…overwrapping speaks green.
    [versions_overview] => 
The HYWRAP20 overwrapping machine can be run both with opp, recyclable and compostable films as well as with paper unrolled from reels where the glue is incorporated into the designated paper sealing areas rather than applied with guns or gluing units. This means that glue quantity and power consumption are reduced to the minimum and waste generation is limited. The goal is to mitigate environmental impacts and allow for a more efficient use of resources.

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    [addon_title] => For the highest quality packaging, we have designed a specific outfeed to guarante total control of the position of each carton, as well as the perfect sealing spot of the lateral flaps.
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    [cover_focus_content] => 
Designed to maximize efficiency for high-speed productivity and excellent packaging. The new high speed overwrapping machine ensures ease of use and total access to all machine operations running film and paper.

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    [body_class] => 
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HYWRAP20

HIGH SPEED OVERWRAPPING. The HYWRAP20 has been designed to maximize efficiency for high-speed productivity and excellent packaging. Our challenge is to ensure ease of use and total access to all machine operations. The machine has been conceived as a hybrid solution capable of switching from film to paper without size changeover.

High performance overwrapping

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    [contact] => imaeol@ima.it
    [no_index] => 
    [cover_macro] => 14485
    [cover_name_type] => txt
    [cover_name] => AF60
    [cover_descriptor] => Over wrapping machine
    [cover_focus_on] => 1
    [cover_focus_content] => 
Latest-generation, servo driven, technological developments make the AF60 a high-efficiency overwrapper, easy-to-operate and able to process cartons at very high speeds despite its remarkably compact footprint.

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    [news] => 
    [thumbnail] => 14440
    [tag_line] => High overwrapping speed and compact footprint
    [overview] => 
Ideal for pharmaceutical products, equipped with a high-speed stacking unit capable of stacking up to 225 layers/min., the AF60 can also be set up with a carton tilting unit (AF60AM) capable of standing on edge as many as 400 cartons/min.
Production speeds reaching 60 cycles/min. make it an ideal partner for any high-speed packaging line for cartons. Maximum accessibility to all components is possible due to the balcony design, so that cleaning and maintenance are facilitated.
The machine’s main standard features include a scissor knife, film transport by pincers, transversal edge-sealing, driven movement of bottom and lateral film folders, and reciprocating lateral sealing plates.

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                    [highlight] => Tool-free size changeover in just 5 minutes with digital indicators to assist with adjustments.
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                    [highlight] => Suitable for Track and Trace purpose.
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            [2] => Array
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                    [highlight] => Ergonomic design with shaft featuring quick expansion lock device for rapid film reel change.
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                    [highlight] => Optional bypass mode improves Balcony style concept, ideal for easy line clearance.
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                    [highlight] => Product flow through the machine.
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            [5] => Array
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                    [highlight] => Further optional groups include automatic bundle discharge, servo-driven step-by-step exit system and lateral sealing belts on exit.
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    [focus_on] => 
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    [technical_data] => 



TECHNICAL DATA AF60




Wrapping film
CELLOPH.PVC.PE.PP


Product dimensions
A
B
C
D
E
F
H


Min.
20
12
60
60
25
60
100


Max.
360
120
230
360
170
260
450





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            [name] => bfb_af60_en
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            [date] => 2020-03-28 18:05:31
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                    [image] => 2485
                    [description] => Stacking area
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                    [image] => 2483
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            [2] => Array
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                    [image] => 2486
                    [description] => Folding area
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            [3] => Array
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                    [image] => 2482
                    [description] => Folding detail
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    [tile_description] => OVERWRAPPING MACHINE. Latest-generation, servo driven, technological solutions make the AF60 a premium over wrapper for collated material, easy-to-operate and able to process cartons at very high speeds despite its remarkably compact footprint
    [tile_speed] => 60 cycles/min.
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    [seo_title] => AF60: Overwrapping
    [seo_description] => Latest-generation, servo-driven, technological solutions make the AF60 a premium overwrapper for collated material. AF60: Overwrapping.
    [embed_iframe] => 
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AF60

OVERWRAPPING MACHINE. Latest-generation, servo driven, technological solutions make the AF60 a premium over wrapper for collated material, easy-to-operate and able to process cartons at very high speeds despite its remarkably compact footprint

High overwrapping speed and compact footprint

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    [contact] => imaeol@ima.it
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    [thread_tag] => 
    [tile_description] => SIDE LOADING CASE PACKING MACHINE. Medium speed case packer designed to handle the widest range of products and materials used in the pharmaceutical industry.
    [tile_speed] => 10 cycles/min.
    [cover_macro] => 14803
    [cover_name_type] => txt
    [cover_name] => CPH2
    [cover_descriptor] => Side loading case packing machine
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Medium speed case packer designed to handle the widest range of products and materials used in pharmaceutical, with maximum ease of use and total control of the packaging process

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    [news] => 
    [thumbnail] => 27927
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Fully automatic side loading case packer designed to satisfy all of your current and future case packing requirements.
The machine has been built to maximize efficiency and ease of use in an ever increasingly demanding work place, to guarantee complete line clearance and to ensure total access to all modules.
The CPH2 is designed to ensure total control throughout all stages of the serialization process.
Flexibility, maximum efficiency, total access and total control make the CPH2 a casepacker of new generation.

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picking area is guaranteed by a bottom driven belt.
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                    [highlight] => A servo driven movable hopper follows the cartons collation up into the case and guarantees security of case content.
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CPH2 TECHNICAL DATA




Case dimensions
A
B
C


Min.
220
100
90


Max.
600
400
400


Product dimensions
a
b
c


Min.
25
22
60


Max.
590
70/150
220


Speed
10 cases/min.



 

 
 

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            [name] => cph2_en-2
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    [versions_thumbnail] => 28741
    [versions_tag_line] => Case Packer - Palletizer integrated versions
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CPH2 is available in different palletizer-integrated versions, according to the output required:
CPH2-RP2
With automatic replacement of the full pallet and case buffering during pallet replacement or with two pallet stations; once one pallet is complete, the robot starts loading the second pallet
CPH2-RP4
With 4 pallet stations for greater autonomy. When the pallet is complete, the automatic transport moves the pallet to the exit area and replaces it with an empty one.

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            [content] => AGGREGATION MODULE. The overall minimal footprint and the cantilever design for improved accessibility ensure total control throughout all stages of the serialization process. The machine can be equipped with a compact module housing labelling units and cameras for aggregation purposes.
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CPH2

SIDE LOADING CASE PACKING MACHINE. Medium speed case packer designed to handle the widest range of products and materials used in the pharmaceutical industry.

Fit for the future

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The only case packer on the market where all the parts of the machine can be reached from the operator’s side without having to walk to the opposite side to reach the carton stacking unit, the CP38 is ideal for handling a wide range of products.
Using servo technology for extremely smooth product handling, the CP38 packs up to 30 cases/min and has a compact footprint. During loading, the case is positively erected and held in position on 2 sides enabling effective use of lower-quality corrugated cardboard.
The case erecting mechanism now ensures extremely low positioning of the horizontal case magazine, thus increasing machine autonomy.

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The IMA machines are designed so that the production process involves minimal environmental impact:

energy consumption is reduced to a minimum,
the waste materials are minimized,
compatibility with the use of recycled materials.


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TECHNICAL DATA CP38




Product dimensions
A
B
C


Min.
200
110
90


Max.
500
350
350


Max. speed
Up to 30 Cases/min.





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Specifically designed to handle loose or bundled cartons, the CP38 is a high-speed, side-loading case packer benefiting from operator-friendly cantilever design ensuring complete accessibility and easy cleaning.

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            [content] => The CP38 side loading case packer is able to achieve high speed running in full aggregation mode. Production speed is one of the key factors impacting on the functionality and successful. Thanks to the case pre-opening station CP38 is able to reach the highest production speed.
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CP38 is available in different palletizer-integrated versions, according to the output speed required.

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CP38

SIDE LOADING CASE PACKING MACHINE. Specifically designed to handle loose or bundled cartons, the CP38 is a high-speed, side-loading case packer benefiting from operator-friendly cantilever design ensuring complete accessibility and easy cleaning.

High-speed case packing with unrivalled operator ergonomics.

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Maximum attention to ergonomics is a hallmark of this case packer.
In order to be as operator-friendly as possible, the case erecting mechanism is designed to ensure low positioning of the horizontal case magazine, which also ensures increased autonomy. Machine parts can be reached without operators needing to move from one side of the machine to the other.
The infeed system is equipped with worm screws (for loose products) for the correct orientation of the containers and a comb which moves sideways to collate the products.
Equipped as standard, the CPV15 features a 2-axis robot to insert the collation into the case.

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TECHNICAL DATA CPV15




Product dimensions
A
B
C


CPV15
Min.
190
80
100


Max
600
400
350


Max. speed
15





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A medium-output, top loading case packer for loose or bundled products, the CPV15 has been conceived to assure maximum ergonomics for operating staff and guarantee smooth handling even for unusually shaped products thanks to servo technology. 

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                    [highlight] => A driven movable hopper follows the products collation up into the case and ensures the correct layer introduction inside the case.
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                    [highlight] => It can be integrated with the new Palletizers: RP2, with two pallet stations or RP4, with four pallet stations within a compact frame.
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The CPV15 is available as a stand alone machine or in different palletizer-integrated versions, according to the output required:
CPV15-RP2
With automatic replacement of the full pallet and case buffering during pallet replacement or with two pallet stations; once one pallet is complete, the robot starts loading the second pallet
CPV15-RP4
With 4 pallet stations for greater autonomy. When the pallet is complete, the automatic transport moves the pallet to the exit area and replaces it with an empty one.

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CPV15

A medium-output, top loading case packer for loose or bundled products, the CPV15 has been conceived to assure maximum ergonomics for operating staff and guarantee smooth handling even for unusually shaped products thanks to servo technology.

Products case packed to perfection.

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Reduced dimensions of the palletizing section and flexible palletizing options, in line with real market needs; these aspects characterize the RP2/RP4 palletizers, equipped with a 6-axis robot capable of absorbing and working at high speed.

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Built to deliver maximum productivity and efficiency, these latest-generation palletizing solutions offer exceptional flexibility. Based around a 6-axis robot which picks up incoming cases, ink-jet printing and labelling or weighing them, everything is carried out efficiently.
Cases are then placed on the pallet according to pre-set patterns memorised by the operator.  Modular design allows for customization of the palletizing section, whose dimensions are kept to a minimum.
RP2/RP4 palletizers are conceived to be stand alone or easily integrated with case packers thanks to their quick plug-in connection. 

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                    [highlight] => Flexibility in terms of handling various sizes, shapes and weights: these systems can treat single or multiple cases, trays, bags and groups of bottles even at high speed.

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                    [highlight] => Flexible palletizing options:  from 1 to 4 stations for pallet transport and palletization.
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TECHNICAL DATA




Product dimensions
A
B
C


Min.
800
1200
1400


Max.
1000
1200
1400


Max. speed
up to 10 cycles/min.






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RP2
Automatic palletizer with single palletization station suitable for handling RSC cases or naked bundles, picked up by means of a six axes manipulator. When pallet is complete, the robot places the cases on the buffer area, giving the operator time to unload the full pallet while the machine is working.
RP7
Automatic and extremely flexible palletizer with double palletization stations suitable for handling RSC cases or naked bundles, loaded by means of a six axes manipulator. When the pallet is complete, the automatic pallet transport moves the complete pallet to the waiting area on exit and replaces it with a new one, ready to be loaded. Operator removes the full pallet and the machine keeps on working at the same time.

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RP2/RP4 palletizers are available in different case packer-palletizer integrated versions, tailored to fit any space constraints and autonomy needs seamlessly.

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RP2
Automatic palletizer with single palletization station suitable for handling RSC cases or naked bundles, picked up by means of a six axes manipulator. When pallet is complete, the robot places the cases on the buffer area, giving the operator time to unload the full pallet while the machine is working.
RP4
Automatic and extremely flexible palletizer with double palletization stations suitable for handling RSC cases or naked bundles, loaded by means of a six axes manipulator. When the pallet is complete, the automatic pallet transport moves the complete pallet to the waiting area on exit and replaces it with a new one, ready to be loaded. Operator removes the full pallet and the machine keeps on working at the same time.

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RP2/RP4

PALLETIZER. Speed, reduced dimensions of the palletizing area and flexible palletizing options, in line with real market needs: these aspects characterize the RP2/RP4 palletizers, equipped with a 6-axis robot capable of absorbing and working at high speeds.

Smart technology for different products and tasks.