Array
(
    [rel_market] => Array
        (
        )

    [clone_list] => Array
        (
        )

    [embed_iframe] => 
    [form_price] => 
    [contact] => eleonora.sarti@ima.it, sales@teknowebconverting.com
    [no_index] => 
    [thread_tag] => 
    [tile_description] => GENESIS is a wet wipe converting line extremely reliable and effective, suitable for start-ups in the field, limited budget projects or for small lots productions but still demanding a high-quality finished product.
    [tile_speed] => Up to 100 packs/minute
    [cover_macro] => 2662
    [cover_name_type] => txt
    [cover_name] => GENESIS
    [cover_descriptor] => Wet Wipe Converting Line
    [cover_focus_on] => 1
    [cover_focus_content] => 
GENESIS is a wet & dry wipe converting line extremely reliable and effective, suitable for start-ups in the field, limited budget projects or for small lots productions but still demanding a high-quality finished product.

    [buttons_on] => 
    [cover_focus_buttons] => Array
        (
            [buttons_on] => 
            [view_default] => 
            [buttons_items] => 
        )

    [news] => 
    [thumbnail] => 4693
    [tag_line] => The wipe converter for your needs.
    [overview] => 
GENESIS is a length-fold wet & dry wipes converting line that can handle from 6 to 12 pre-cut rolls with manual or automatic splice for maximum flexibility and easiness of use.
In its “dry” version, it can produce wipes with standard fabrics, allowing the customer to produce a wide range of products on the very same line. For more specific fabrics the converter can be set up with dedicated features, to cope with raw material low basis weight and lack of adhesion between layers. These products include color catcher sheets or softeners sheets among the others.
Regarding the “wet” version, it comes complete of everything for a piece-of-mind project: sanitary lobe pump, electronic flowmeter, service tank with level sensors, CIP ready, equalizer pressing belt. Machine is also provided with high-speed and long lasting rotary die-cutter, with reliable blades in stainless steel that can cut up to 300mm length wipes.
GENESIS can be provided compliant to ATEX (explosion-proof) standards, to safely produce and handle wet wipes soaked in Isopropyl Alcohol (IPA) or any other flammable liquids.

It complies with the sanitary standards accepted worldwide, reducing risks of product contamination. All the equipment allow easy and effective CIP (Clean In Place) so that formula-change can be done quickly. This is the reason why Genesis is the preferred choice to produce small lots and with multiple changeover in a day.
It can include an integrated flow wrapper, tailored to perfectly match maker features and performance.

    [overview_buttons] => Array
        (
            [buttons_on] => 
            [view_default] => 
            [buttons_items] => 
        )

    [sustainability] => 
    [highlights_on] => 1
    [focus_on] => 1
    [versions_on] => 
    [addon_on] => 
    [output_on] => 1
    [technical_data] => 




GENESIS 10
GENESIS 12


Design speed (wipes/min)
up to 6000
up to 7200


Operating speed (wipes/min)
up to 5000
up to 6000


Cutting speed (clips/min)
500
500


Stacking speed (stacks/min)
120
120


Linear speed (m/min)
100
100


Packing machine speed (packs/min)
100 | 80 with gusset
100 | 80 with gusset


Rolls – Precut
10
12


Drive System
Full Servo
Full Servo


Roll diameter (mm) std | opt
1200 | 1500
1200 | 1500


Roll width (mm) min | max | opt
150 | 250 | 290
150 | 250 | 290


Stack length (mm) min | max
100 | 320
100 | 320


Folded wipe width (mm) min | max
75 | 120
75 | 120


Interfolded
Yes | No
Yes | No


Fold type
Z, C, W, modified V
Z, C, W, modified V


Reels splice std | opt
Manual | Automatic
Manual | Automatic


Clip height (mm) min | max
5 | 20
5 | 20


Stack height (mm) min | max
5 | 80
5 | 80


Quantity of lotion (%) min | max
200 | 350
200 | 350


Labelling machines std | opt
2 | 3
2 | 3


Sealing of wrapping machine film
Automatic
Automatic


Sealing head
Long Dwell Technology
Long Dwell Technology


Waste (%)
< 3
< 3




    [layouts] => Array
        (
            [0] => Array
                (
                    [image] => 1161
                )

            [1] => Array
                (
                    [image] => 1162
                )

        )

    [technical_video] => 
    [technical_video_image] => 
    [brochure] => Array
        (
            [ID] => 4694
            [id] => 4694
            [title] => GENESIS_EN
            [filename] => GENESIS_EN.pdf
            [filesize] => 1578044
            [url] => https://ima.it/tissueandnonwoven/wp-content/uploads/sites/9/2021/02/GENESIS_EN.pdf
            [link] => https://ima.it/tissueandnonwoven/machine/genesis/genesis_en/
            [alt] => 
            [author] => 14570
            [description] => 
            [caption] => 
            [name] => genesis_en
            [status] => inherit
            [uploaded_to] => 871
            [date] => 2024-06-10 09:26:09
            [modified] => 2024-06-10 09:26:16
            [menu_order] => 0
            [mime_type] => application/pdf
            [type] => application
            [subtype] => pdf
            [icon] => https://ima.it/tissueandnonwoven/wp-includes/images/media/document.png
        )

    [main_video] => 
    [gallery] => Array
        (
            [0] => Array
                (
                    [image] => 4786
                    [description] => 
                )

            [1] => Array
                (
                    [image] => 4790
                    [description] => 
                )

            [2] => Array
                (
                    [image] => 4788
                    [description] => 
                )

            [3] => Array
                (
                    [image] => 4785
                    [description] => 
                )

            [4] => Array
                (
                    [image] => 4787
                    [description] => 
                )

            [5] => Array
                (
                    [image] => 4789
                    [description] => 
                )

        )

    [related] => no
    [line_step] => Array
        (
            [0] => 22
        )

    [aseptic] => both
    [market_products] => Array
        (
            [0] => 1848
            [1] => 831
            [2] => 3078
        )

    [market_packs] => Array
        (
        )

    [market_packs_specs] => Array
        (
        )

    [market_brands] => Array
        (
            [0] => 23713
        )

    [market_plants] => Array
        (
            [0] => 23713
        )

    [technologies] => Array
        (
            [0] => 216
        )

    [highlights] => Array
        (
            [0] => Array
                (
                    [highlight] => Pharma GMP standards for materials, components and design to minimize product contamination risks.
                )

            [1] => Array
                (
                    [highlight] => Long lasting components for low maintenance costs.
                )

            [2] => Array
                (
                    [highlight] => High efficiency and easiness of operation. 1 operator only required.
                )

            [3] => Array
                (
                    [highlight] => Limited rejects (<2%) increases ROI.
                )

            [4] => Array
                (
                    [highlight] => High strength long dwell head ensuring hermetic sealing even with critical films.
                )

            [5] => Array
                (
                    [highlight] => Automatic joint rejection system by metal detector. Automatic splice on request.
                )

        )

    [focus] => Array
        (
            [image] => 1219
            [content] => Genesis can handle 6, 10 or 12 individual rolls with manual or automatic splice, with reliable blades in stainless steel that can perform up to 300mm length wipes.
It guarantees 25.000 -30.000 packs/shift at minimum cost.
            [buttons] => Array
                (
                    [buttons_on] => 
                    [view_default] => 
                    [buttons_items] => 
                )

        )

    [output_items] => Array
        (
            [0] => Array
                (
                    [image] => 1619
                    [description] => Open Wipe
                )

            [1] => Array
                (
                    [image] => 1620
                    [description] => Folded Wipe
                )

            [2] => Array
                (
                    [image] => 1621
                    [description] => Packet
                )

        )

    [body_class] => 
    [no_follow] => 
    [seo_image] => 
    [seo_title] => 
    [seo_description] => 
    [output_items_stripes] => 
)

GENESIS

GENESIS is a wet wipe converting line extremely reliable and effective, suitable for start-ups in the field, limited budget projects or for small lots productions but still demanding a high-quality finished product.

The wipe converter for your needs.

Array
(
    [rel_market] => Array
        (
        )

    [clone_list] => Array
        (
            [0] => 7
        )

    [embed_iframe] => 
    [form_price] => 
    [contact] => sales@teknowebconverting.com, eleonora.sarti@ima.it
    [no_index] => 
    [thread_tag] => 
    [tile_description] => FUTURA is a wet wipe folder extremely versatile, a reference for the whole market. It is totally configurable, matching any customer operation need for significant production volumes at reduced costs.
    [tile_speed] => Up to 160/600 packs/minute
    [cover_macro] => 2650
    [cover_name_type] => txt
    [cover_name] => FUTURA
    [cover_descriptor] => Wet wipe converting line
    [cover_focus_on] => 1
    [news] => 
    [thumbnail] => 2081
    [tag_line] => Fast and precise.
    [overview] => 
FUTURA is a wet wipe converting line for length-folded products, characterized by ultimate versatility.

By selecting the right options from its catalogue, FUTURA can match any requirement based on speed, product formula or even operation habits or constraints. It can be configured with a wide range of lanes, from 12 up to 100, and with pinch cutting (up to max 24/25 lanes) or roto orbital saw.
FUTURA can work with precut rolls or semi-jumbo, automatic splice, zero speed splices.

It can have integrated CIP, multiple folds. You can add vision quality systems, multiple wetting stations, specific features to handle delicate materials like flushable paper based nonwovens.
Production speed goes up to 720 cuts/minute (for low lanes number) with any type of substrate, even the most delicate paper-based flushables.

FUTURA can handle wipes width up to 380 mm, and even beyond with specific customization.
The totally configurable wetting system allows:

one or more sanitary pumps with dedicated flowmeter, for perfect lotion dispensing on each wipe
adjustable width or fixed width wetting bars, one per lane, to minimize lotion waste
free choice of pre-fold wetting, post-fold wetting or both together, depending on substrate type

FUTURA can be provided compliant to ATEX (explosion-proof) standards, to safely produce and handle wet wipes soaked in Isopropyl Alcohol (IPA) or any other flammable liquids.
Some specific features (timing belt for die cut feeder belt, easy change folding plows, intermediate pressing belt) allow to reach performances which are the best in the market.
A plurality of packaging options (flow-wrapper) are available, in accordance to speed and volume needs.

This converting line is equipped with an extensive use of automation, in order to retrieve machine setting by HMI (Human Machine Interface)

    [overview_buttons] => Array
        (
            [buttons_on] => 
            [view_default] => 
            [buttons_items] => 
        )

    [sustainability] => 

Futura can process raw materials with low (or even zero) environmental impact, compared to the standard wipes composed of PP, PE or viscose. The sustainable material handled by Futura is composed of cellulosic fibers derived from wood pulp.

    [highlights_on] => 1
    [focus_on] => 1
    [versions_on] => 
    [addon_on] => 
    [output_on] => 1
    [technical_data] => 




FUTURA 

WITH PINCH
FUTURA 

WITH ROTO ORBITAL CUT


Design speed (wipes/min)
up to 19.200
up to 48.000


Operating speed (wipes/min)
up to 18.000
up to 48.000


Cutting speed (clips/min)
up to 720
up to 600


Stacking speed (stacks/min)
up to 160
up to 300


Linear speed (m/min)
120
160


Number of lines
up to 25
over 24, up to 100


Motor
Full servo
Full servo


Roll diameter (mm) std | opt
1200 | 1500
1200 | 1500


Roll width (mm) precut  min | max | opt
130 | 320 | 380
130 | 320 | 380


Roll width semi-jumbo  (mm) min | max
800 | 1200
800 | 1200


Stack length (mm) min | max
100 | 300
100 | 300


Folded wipe width (mm) min | max
80 | 150
80 | 150


Interfolding
Yes | No
Yes | No


Fold type
Z, C, W, modified V
Z, C, W, modified V


Reels splice std | opt
Manual | Automatic
Manual | Automatic


Clip height (mm) min | max
5 | 25
25 | 80


Stack height (mm) min | max
5 | 80
25 | 80


Count min | max
5 | 120
25 | 120


Quantity of lotion (%) min | max
200 | 400
200 | 400


Efficiency (%) precut rolls | semi-jumbo
> 90 | > 95
> 90 | > 95


Waste (%)
< 3
< 3




    [layouts] => Array
        (
            [0] => Array
                (
                    [image] => 2198
                )

        )

    [technical_video] => 
    [technical_video_image] => 
    [brochure] => Array
        (
            [ID] => 4682
            [id] => 4682
            [title] => FUTURA_EN
            [filename] => FUTURA_EN.pdf
            [filesize] => 588659
            [url] => https://ima.it/tissueandnonwoven/wp-content/uploads/sites/9/2021/02/FUTURA_EN.pdf
            [link] => https://ima.it/tissueandnonwoven/machine/futura/futura_en/
            [alt] => 
            [author] => 14570
            [description] => 
            [caption] => 
            [name] => futura_en
            [status] => inherit
            [uploaded_to] => 1203
            [date] => 2024-06-10 09:08:24
            [modified] => 2024-06-10 09:08:35
            [menu_order] => 0
            [mime_type] => application/pdf
            [type] => application
            [subtype] => pdf
            [icon] => https://ima.it/tissueandnonwoven/wp-includes/images/media/document.png
        )

    [main_video] => 
    [gallery] => Array
        (
            [0] => Array
                (
                    [image] => 2201
                    [description] => 
                )

            [1] => Array
                (
                    [image] => 2202
                    [description] => 
                )

            [2] => Array
                (
                    [image] => 2203
                    [description] => 
                )

            [3] => Array
                (
                    [image] => 2204
                    [description] => 
                )

            [4] => Array
                (
                    [image] => 2205
                    [description] => 
                )

            [5] => Array
                (
                    [image] => 2206
                    [description] => 
                )

            [6] => Array
                (
                    [image] => 2207
                    [description] => 
                )

            [7] => Array
                (
                    [image] => 2208
                    [description] => 
                )

            [8] => Array
                (
                    [image] => 2209
                    [description] => 
                )

            [9] => Array
                (
                    [image] => 2210
                    [description] => 
                )

        )

    [related] => no
    [line_step] => Array
        (
            [0] => 22
        )

    [aseptic] => both
    [market_products] => Array
        (
            [0] => 1848
            [1] => 831
            [2] => 3078
        )

    [market_packs] => Array
        (
            [0] => 2209
        )

    [market_packs_specs] => Array
        (
        )

    [market_brands] => Array
        (
            [0] => 23713
        )

    [market_plants] => Array
        (
            [0] => 23713
        )

    [technologies] => Array
        (
            [0] => 216
        )

    [highlights] => Array
        (
            [0] => Array
                (
                    [highlight] => High versatility for number of lanes (6-100), unwinder type, splice technology, features able to process specific products/materials (flushables or no plastic wipes)
                )

            [1] => Array
                (
                    [highlight] => Strict sanitary design. No compromise on risk to have product contaminated.
                )

            [2] => Array
                (
                    [highlight] => Production speed up to 720 cuts/min with any type of substrate, even the most delicate paper-based flushables.
                )

            [3] => Array
                (
                    [highlight] => Streamlined layout. Reduced footprint for easiness of operation. No thrills, but effective.
                )

            [4] => Array
                (
                    [highlight] => Plurality of packaging options (flow-wrapper) in accordance with the needs of volumes.
                )

            [5] => Array
                (
                    [highlight] => Different unwinder options (single, double or semi-jumbo roll) and features (autosplice, zero speed splice).
                )

        )

    [output_items] => Array
        (
            [0] => Array
                (
                    [image] => 1309
                    [description] => Open Wipe
                )

            [1] => Array
                (
                    [image] => 1315
                    [description] => Folded Wipe
                )

            [2] => Array
                (
                    [image] => 1313
                    [description] => Packet
                )

        )

    [cover_focus_content] => 
FUTURA is a wet wipe folder extremely versatile, a reference for the whole market. It is totally configurable, matching any customer operation need for significant production volumes at reduced costs.

    [buttons_on] => 
    [cover_focus_buttons] => Array
        (
            [buttons_on] => 
            [view_default] => 
            [buttons_items] => 
        )

    [focus] => Array
        (
            [image] => 2651
            [content] => FUTURA features from 12 up to 100 lanes ensuring a production speed up to 720 cuts/minute with any type of substrate, even the most delicate paper-based flushables or no-plastic nonwovens

            [buttons] => Array
                (
                    [buttons_on] => 
                    [view_default] => 
                    [buttons_items] => 
                )

        )

    [body_class] => 
    [no_follow] => 
    [seo_image] => 
    [seo_title] => 
    [seo_description] => 
    [versions_title] => IMA FACE 400D: Converting and packing solution for FFP2/3/N95 foldable respirators.
    [versions] => 
    [versions_thumbnail] => 2374
    [versions_tag_line] => IMA FACE 400D: Converting and packing solution for FFP2/3/N95 foldable respirators.
    [versions_overview] => 
    [versions_overview_buttons] => Array
        (
            [buttons_on] => 
            [view_default] => 
            [buttons_items] => 
        )

    [output_items_stripes] => 
)

FUTURA

FUTURA is a wet wipe folder extremely versatile, a reference for the whole market. It is totally configurable, matching any customer operation need for significant production volumes at reduced costs.

Fast and precise.

Array
(
    [rel_market] => Array
        (
        )

    [clone_list] => Array
        (
        )

    [embed_iframe] => 
    [form_price] => 
    [contact] => eleonora.sarti@ima.it
    [no_index] => 
    [thread_tag] => 
    [tile_description] => 
    [tile_speed] => Up to 300 packs/minute
    [cover_macro] => 3296
    [cover_name_type] => txt
    [cover_name] => NEXT
    [cover_descriptor] => Wet Wipe Converting Line
    [cover_focus_on] => 1
    [news] => 
    [thumbnail] => 3297
    [tag_line] => No compromise on speed.
    [overview] => 
NEXT is TEKNOWEB’s top range production platform for length fold wipes, promptly answering manufacturers requests in terms of very high-efficiency and reduced machine stops.
This converting line is equipped with the most effective splice technology on the market, thanks to the premium tension control unwinder with LAP “zero speed” that can handle every kind of roll: single, double or jumbo. Teknoweb’s proprietary cutting unit allows up to 1000 cuts/min.
The wetting system is totally configurable:

One or more sanitary pumps with dedicated flowmeters, for perfect lotion dispensing on each wipe
Adjustable width or fixed width wetting bars, one per lane, to minimize lotion waste
Free choice of pre-fold wetting, post- fold wetting or both together, depending on substrate type

An automatic substrate guide system is integrated in the HMI (Human Machine Interface)
Up to 3 flow wrappers can be supplied, to get the most of Next’s production potentials.
This extremely reliable converting line ensures long-lasting rotating blades in exclusive stainless steel and a production efficiency higher than 95%, complying all best safety standards.

    [overview_buttons] => Array
        (
            [buttons_on] => 
            [view_default] => 
            [buttons_items] => 
        )

    [sustainability] => 

Next can process raw materials with low (or even zero) environmental impact, compared to the standard wipes composed of PP, PE or viscose. The sustainable material handled by Next is composed of cellulosic fibers derived from wood pulp.

    [highlights_on] => 1
    [focus_on] => 1
    [versions_on] => 
    [addon_on] => 
    [output_on] => 1
    [output_items] => 
    [technical_data] => 



NEXT


Design speed (wipes/min)
up to 24.000


Operating speed (wipes/min)
up to 21.600


Cutting speed (clips/min)
up to 1000


Stacking speed (stacks/min)
up to 300


Linear speed (m/min)
up to 200


Number of lines
up to 25


Drive system
Full servo


Roll diameter (mm) std | opt
1200 | 1500


Pre-cut reels width (mm) min | max | opt
130 | 210 | 400


Semi-jumbo roll (mm) min | max
800 | 1200


Cutting technology
Pinch die cut


Stack length (mm) min | max | opt
100 | 230 | 400


Web centering device
Yes


Folded wipe width (mm) min | max | opt
80 | 140 | 160


Reels splice
Automatic, zero speed


Interfolded
Yes NO


Fold type
Z, C, W, modified V


Clip height (mm) min | max
5 | 25


Stack height (mm) min | max
5 | 80


Count min | max
12 | 120


Quantity of lotion(%) min | max
200 | 400


Efficiency (%) pre-cut rolls | semi-jumbo
> 90 | > 95


Waste (%)
< 3




    [layouts] => Array
        (
            [0] => Array
                (
                    [image] => 3299
                )

            [1] => Array
                (
                    [image] => 3300
                )

        )

    [technical_video] => 
    [technical_video_image] => 
    [brochure] => Array
        (
            [ID] => 3298
            [id] => 3298
            [title] => NEXT_EN-1
            [filename] => NEXT_EN-1.pdf
            [filesize] => 382701
            [url] => https://ima.it/tissueandnonwoven/wp-content/uploads/sites/7/2023/05/NEXT_EN-1.pdf
            [link] => https://ima.it/personalcare/machine/next/next_en-1/
            [alt] => 
            [author] => 14570
            [description] => 
            [caption] => 
            [name] => next_en-1
            [status] => inherit
            [uploaded_to] => 3295
            [date] => 2023-05-30 07:50:20
            [modified] => 2023-05-30 07:50:20
            [menu_order] => 0
            [mime_type] => application/pdf
            [type] => application
            [subtype] => pdf
            [icon] => https://ima.it/personalcare/wp-includes/images/media/document.png
        )

    [main_video] => 7gOiu6Uk7Xo
    [gallery] => Array
        (
            [0] => Array
                (
                    [image] => 3302
                    [description] => 
                )

            [1] => Array
                (
                    [image] => 3303
                    [description] => 
                )

            [2] => Array
                (
                    [image] => 3304
                    [description] => 
                )

            [3] => Array
                (
                    [image] => 3305
                    [description] => 
                )

            [4] => Array
                (
                    [image] => 3306
                    [description] => 
                )

            [5] => Array
                (
                    [image] => 3307
                    [description] => 
                )

            [6] => Array
                (
                    [image] => 3315
                    [description] => 
                )

        )

    [line_step] => Array
        (
            [0] => 18
        )

    [aseptic] => both
    [market_products] => Array
        (
            [0] => 47
        )

    [market_packs] => Array
        (
        )

    [market_packs_specs] => Array
        (
        )

    [market_brands] => Array
        (
            [0] => 35948
        )

    [market_plants] => Array
        (
            [0] => 35948
        )

    [highlights] => Array
        (
            [0] => Array
                (
                    [highlight] => Proprietary cutting unit up to 1000 cuts/min.
                )

            [1] => Array
                (
                    [highlight] => Extreme sanitary design.
                )

            [2] => Array
                (
                    [highlight] => Perfect tension adjustment applicable to each roll, single, double or jumbo.
                )

            [3] => Array
                (
                    [highlight] => Low TCO (Total Cost of Ownership).
                )

            [4] => Array
                (
                    [highlight] => Quick lotion flow ramps to reduce number of stacks rejected at start.
                )

            [5] => Array
                (
                    [highlight] => Short CIP duration.
                )

        )

    [cover_focus_content] => 
Modern shopfloors need to quickly change products, even every week, in order to satisfy the various market requests. Speed and minimum machine stops are crucial: NEXT answers these needs, introducing  reproducible settings and shorter cleaning duration.

    [buttons_on] => 
    [cover_focus_buttons] => Array
        (
            [buttons_on] => 
            [view_default] => 
            [buttons_items] => 
        )

    [focus] => Array
        (
            [image] => 3301
            [content] => This wet wipes converting line can handle every kind of roll: single, double or jumbo, ensuring free choice of pre-fold wetting, post- fold wetting or both together.
            [buttons] => Array
                (
                    [buttons_on] => 
                    [view_default] => 
                    [buttons_items] => 
                )

        )

    [body_class] => 
    [no_follow] => 
    [seo_image] => 
    [seo_title] => 
    [seo_description] => 
    [output_items_stripes] => 
    [related] => no
    [technologies] => Array
        (
            [0] => 216
        )

)

NEXT

Modern shopfloors need to quickly change products, even every week, in order to satisfy the various market requests. Speed and minimum machine stops are crucial: NEXT answers these needs, introducing reproducible settings and shorter cleaning duration.

No compromise on speed.

Array
(
    [rel_market] => Array
        (
        )

    [clone_list] => Array
        (
        )

    [embed_iframe] => 
    [form_price] => 
    [contact] => eleonora.sarti@ima.it
    [no_index] => 
    [thread_tag] => 
    [tile_description] => EXIGE is a versatile production platform for cross-fold wipes; equipped with an accurate vacuum-less folding, EXIGE performs at high efficacy and low scrap in order to reduce TCO on any type of substrate.
    [tile_speed] => Up to 200 packs/minute
    [cover_macro] => 3285
    [cover_name_type] => txt
    [cover_name] => EXIGE
    [cover_descriptor] => Wet wipe converting line
    [cover_focus_on] => 1
    [news] => 
    [thumbnail] => 4037
    [tag_line] => Fully automatic.

Fully performing.
    [overview] => 
EXIGE is a versatile, reliable and high-speed production system for cross fold wipes that can reach up to 800 cuts per minute.

Available in 2, 3 or 4 lanes in single or double frame, it is fully automatic: from unwinder to wrapper feeding, needing just a few operators for correct functioning, also with no need from them to touch the product.
Equipped with an accurate vacuum-less folding, EXIGE performs at high efficacy and low scrap in order to reduce TCO on any type of substrate, even the most delicate paper-based flushable. Each machine process is adjustable with multiple parameters under the operator’s full control.
The totally configurable wetting system allows:

one or more sanitary pumps with dedicated flowmeter, for perfect lotion dispensing on each wipe
adjustable width or fixed width wetting bars, one per lane, to minimize lotion waste
free choice of pre-fold wetting, post-fold wetting or both together, depending on substrate type

EXIGE can be provided compliant to ATEX (explosion proof) standards, to safely produce and handle wet wipes soaked in Isopropyl Alcohol (IPA) or any other flammable liquids.
It features an integrated quality control (Vision System), for non-conformities and  to warn operators when cutting or tucking is not oprimal; this allows to reduce unplanned stops.

Pharma GMP (Good Manufacturing Practice) Standards compliant for materials, components and design, in order to minimize product contamination risks.

Process direction is straight without any 90° turns: this gives the machine a superior ergonomy and accessibility.

    [overview_buttons] => Array
        (
            [buttons_on] => 
            [view_default] => 
            [buttons_items] => 
        )

    [sustainability] => 







The vacuum-less technology of Exige, allows a minimized lotion and liquids waste.
Exige can process raw materials with low (or even zero) environmental impact, compared to the standard wipes composed of PP, PE or viscose. The sustainable material handled by Exige is composed of cellulosic fibers derived from wood pulp.




    [highlights_on] => 1
    [focus_on] => 1
    [versions_on] => 
    [addon_on] => 
    [output_on] => 1
    [technical_data] => 



 
EXIGE 2S
EXIGE 2
EXIGE 3
EXIGE 4


Design speed (wipes/min)
1500
1800
2700
3600


Operating speed (wipes/min)
1200
1600
2400
3200


Stacking speed (stacks/min)
100
100
150
200


Linear speed (m/min)
up to 120
up to 160
up to 160
up to 160


Number of lines
2
2
3
4


Drive
Full servo
Full servo
Full servo
Full servo


Stacker
Pneumatic cylinders
Linear motor
Linear motor
Linear motor


Roll diameter (mm) std | opt
1200 | 1500
1200 | 1350
1200 | 1350
1200 | 1350


Open wipe width (mm) min | max
110 | 300
110 | 300
110 | 300
110 | 300


Open wipe length (mm) min | max | opt
150 | 200
150 | 200
150 | 200 | 300
150 | 200


Folded wipe length (mm) min | max | opt
75 | 100
75 | 100
75 | 100 | 200
75 | 100


Interfolded
no
no
no
no


Fold type
Z, double Z
Z, double Z
Z, double Z
Z, double Z


Stack height (mm) min | max
5 | 60
5 | 60
5 | 60
5 | 60


Count min | max
5 | 40
5 | 40
5 | 40
5 | 40


Quantity of lotion(%) min | max
200 | 300
200 | 300
200 | 300
200 | 300


Efficiency (%)
> 95
> 95
> 95
> 95


Waste (%)
< 2
< 2
< 2
< 2




    [layouts] => Array
        (
            [0] => Array
                (
                    [image] => 3288
                )

        )

    [technical_video] => 
    [technical_video_image] => 
    [brochure] => Array
        (
            [ID] => 3287
            [id] => 3287
            [title] => EXIGE_EN-1
            [filename] => EXIGE_EN-1.pdf
            [filesize] => 479507
            [url] => https://ima.it/tissueandnonwoven/wp-content/uploads/sites/7/2023/05/EXIGE_EN-1.pdf
            [link] => https://ima.it/personalcare/machine/exige/exige_en-1/
            [alt] => 
            [author] => 14570
            [description] => 
            [caption] => 
            [name] => exige_en-1
            [status] => inherit
            [uploaded_to] => 3284
            [date] => 2023-05-30 07:44:10
            [modified] => 2023-05-30 07:44:10
            [menu_order] => 0
            [mime_type] => application/pdf
            [type] => application
            [subtype] => pdf
            [icon] => https://ima.it/personalcare/wp-includes/images/media/document.png
        )

    [main_video] => 
    [gallery] => Array
        (
            [0] => Array
                (
                    [image] => 3290
                    [description] => 
                )

            [1] => Array
                (
                    [image] => 3291
                    [description] => 
                )

            [2] => Array
                (
                    [image] => 3292
                    [description] => 
                )

            [3] => Array
                (
                    [image] => 3293
                    [description] => 
                )

            [4] => Array
                (
                    [image] => 3294
                    [description] => 
                )

        )

    [line_step] => Array
        (
            [0] => 18
        )

    [aseptic] => both
    [market_products] => Array
        (
            [0] => 47
        )

    [market_packs] => Array
        (
        )

    [market_packs_specs] => Array
        (
        )

    [market_brands] => Array
        (
            [0] => 35948
        )

    [market_plants] => Array
        (
            [0] => 35948
        )

    [output_items] => 
    [highlights] => Array
        (
            [0] => Array
                (
                    [highlight] => Reliable vacuum-less folding.
                )

            [1] => Array
                (
                    [highlight] => High efficiency and low scrap to reduce TCO.
                )

            [2] => Array
                (
                    [highlight] => In compliance with the best sanitary standards.
                )

            [3] => Array
                (
                    [highlight] => Fully automatic, from unwinder to wrapper feeding.
                )

            [4] => Array
                (
                    [highlight] => Top performance on any type of substrate, even the most delicate paper-based flushables.
                )

            [5] => Array
                (
                    [highlight] => Single or double Z-folding on the same unit.
                )

        )

    [focus] => Array
        (
            [image] => 3289
            [content] => Equipped with an accurate vacuum-less folding, EXIGE performs at high efficacy and low scrap in order to reduce TCO on any type of substrate, even the most delicate paper-based flushable
            [buttons] => Array
                (
                    [buttons_on] => 
                    [view_default] => 
                    [buttons_items] => 
                )

        )

    [cover_focus_content] => 
Exige is a versatile production platform for cross-fold wipes, at a very high-speed, in compliance with the best sanitary standards and at a reduced Total Cost of Ownership (TCO).

    [buttons_on] => 
    [cover_focus_buttons] => Array
        (
            [buttons_on] => 
            [view_default] => 
            [buttons_items] => 
        )

    [body_class] => 
    [no_follow] => 
    [seo_image] => 
    [seo_title] => 
    [seo_description] => 
    [output_items_stripes] => 
    [related] => no
    [technologies] => Array
        (
            [0] => 216
        )

)

EXIGE

EXIGE is a versatile production platform for cross-fold wipes; equipped with an accurate vacuum-less folding, EXIGE performs at high efficacy and low scrap in order to reduce TCO on any type of substrate.

Fully automatic.
Fully performing.