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    [tile_description] => FUTURA is a wet wipe folder extremely versatile, a reference for the whole market. It is totally configurable, matching any customer operation need for significant production volumes at reduced costs.
    [tile_speed] => Up to 160/600 packs/minute
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    [tag_line] => Fast and precise.
    [overview] => 
FUTURA is a wet wipe converting line for length-folded products, characterized by ultimate versatility.

By selecting the right options from its catalogue, FUTURA can match any requirement based on speed, product formula or even operation habits or constraints. It can be configured with a wide range of lanes, from 12 up to 100, and with pinch cutting (up to max 24/25 lanes) or roto orbital saw.
FUTURA can work with precut rolls or semi-jumbo, automatic splice, zero speed splices.

It can have integrated CIP, multiple folds. You can add vision quality systems, multiple wetting stations, specific features to handle delicate materials like flushable paper based nonwovens.
Production speed goes up to 720 cuts/minute (for low lanes number) with any type of substrate, even the most delicate paper-based flushables.

FUTURA can handle wipes width up to 380 mm, and even beyond with specific customization.
The totally configurable wetting system allows:

one or more sanitary pumps with dedicated flowmeter, for perfect lotion dispensing on each wipe
adjustable width or fixed width wetting bars, one per lane, to minimize lotion waste
free choice of pre-fold wetting, post-fold wetting or both together, depending on substrate type

FUTURA can be provided compliant to ATEX (explosion-proof) standards, to safely produce and handle wet wipes soaked in Isopropyl Alcohol (IPA) or any other flammable liquids.
Some specific features (timing belt for die cut feeder belt, easy change folding plows, intermediate pressing belt) allow to reach performances which are the best in the market.
A plurality of packaging options (flow-wrapper) are available, in accordance to speed and volume needs.

This converting line is equipped with an extensive use of automation, in order to retrieve machine setting by HMI (Human Machine Interface)

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Futura can process raw materials with low (or even zero) environmental impact, compared to the standard wipes composed of PP, PE or viscose. The sustainable material handled by Futura is composed of cellulosic fibers derived from wood pulp.

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FUTURA 

WITH PINCH
FUTURA 

WITH ROTO ORBITAL CUT


Design speed (wipes/min)
up to 19.200
up to 48.000


Operating speed (wipes/min)
up to 18.000
up to 48.000


Cutting speed (clips/min)
up to 720
up to 600


Stacking speed (stacks/min)
up to 160
up to 300


Linear speed (m/min)
120
160


Number of lines
up to 25
over 24, up to 100


Motor
Full servo
Full servo


Roll diameter (mm) std | opt
1200 | 1500
1200 | 1500


Roll width (mm) precut  min | max | opt
130 | 320 | 380
130 | 320 | 380


Roll width semi-jumbo  (mm) min | max
800 | 1200
800 | 1200


Stack length (mm) min | max
100 | 300
100 | 300


Folded wipe width (mm) min | max
80 | 150
80 | 150


Interfolding
Yes | No
Yes | No


Fold type
Z, C, W, modified V
Z, C, W, modified V


Reels splice std | opt
Manual | Automatic
Manual | Automatic


Clip height (mm) min | max
5 | 25
25 | 80


Stack height (mm) min | max
5 | 80
25 | 80


Count min | max
5 | 120
25 | 120


Quantity of lotion (%) min | max
200 | 400
200 | 400


Efficiency (%) precut rolls | semi-jumbo
> 90 | > 95
> 90 | > 95


Waste (%)
< 3
< 3




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FUTURA is a wet wipe folder extremely versatile, a reference for the whole market. It is totally configurable, matching any customer operation need for significant production volumes at reduced costs.

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            [content] => FUTURA features from 12 up to 100 lanes ensuring a production speed up to 720 cuts/minute with any type of substrate, even the most delicate paper-based flushables or no-plastic nonwovens

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    [versions_title] => IMA FACE 400D: Converting and packing solution for FFP2/3/N95 foldable respirators.
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FUTURA

FUTURA is a wet wipe folder extremely versatile, a reference for the whole market. It is totally configurable, matching any customer operation need for significant production volumes at reduced costs.

Fast and precise.

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    [tile_description] => EXIGE is a versatile production platform for cross-fold wipes; equipped with an accurate vacuum-less folding, EXIGE performs at high efficacy and low scrap in order to reduce TCO on any type of substrate.
    [tile_speed] => Up to 200 packs/minute
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Fully performing.
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EXIGE is a versatile, reliable and high-speed production system for cross fold wipes that can reach up to 800 cuts per minute.

Available in 2, 3 or 4 lanes in single or double frame, it is fully automatic: from unwinder to wrapper feeding, needing just a few operators for correct functioning, also with no need from them to touch the product.
Equipped with an accurate vacuum-less folding, EXIGE performs at high efficacy and low scrap in order to reduce TCO on any type of substrate, even the most delicate paper-based flushable. Each machine process is adjustable with multiple parameters under the operator’s full control.
The totally configurable wetting system allows:

one or more sanitary pumps with dedicated flowmeter, for perfect lotion dispensing on each wipe
adjustable width or fixed width wetting bars, one per lane, to minimize lotion waste
free choice of pre-fold wetting, post-fold wetting or both together, depending on substrate type

EXIGE can be provided compliant to ATEX (explosion proof) standards, to safely produce and handle wet wipes soaked in Isopropyl Alcohol (IPA) or any other flammable liquids.
It features an integrated quality control (Vision System), for non-conformities and  to warn operators when cutting or tucking is not oprimal; this allows to reduce unplanned stops.

Pharma GMP (Good Manufacturing Practice) Standards compliant for materials, components and design, in order to minimize product contamination risks.

Process direction is straight without any 90° turns: this gives the machine a superior ergonomy and accessibility.

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The vacuum-less technology of Exige, allows a minimized lotion and liquids waste.
Exige can process raw materials with low (or even zero) environmental impact, compared to the standard wipes composed of PP, PE or viscose. The sustainable material handled by Exige is composed of cellulosic fibers derived from wood pulp.




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EXIGE 2S
EXIGE 2
EXIGE 3
EXIGE 4


Design speed (wipes/min)
1500
1800
2700
3600


Operating speed (wipes/min)
1200
1600
2400
3200


Stacking speed (stacks/min)
100
100
150
200


Linear speed (m/min)
up to 120
up to 160
up to 160
up to 160


Number of lines
2
2
3
4


Drive
Full servo
Full servo
Full servo
Full servo


Stacker
Pneumatic cylinders
Linear motor
Linear motor
Linear motor


Roll diameter (mm) std | opt
1200 | 1500
1200 | 1350
1200 | 1350
1200 | 1350


Open wipe width (mm) min | max
110 | 300
110 | 300
110 | 300
110 | 300


Open wipe length (mm) min | max | opt
150 | 200
150 | 200
150 | 200 | 300
150 | 200


Folded wipe length (mm) min | max | opt
75 | 100
75 | 100
75 | 100 | 200
75 | 100


Interfolded
no
no
no
no


Fold type
Z, double Z
Z, double Z
Z, double Z
Z, double Z


Stack height (mm) min | max
5 | 60
5 | 60
5 | 60
5 | 60


Count min | max
5 | 40
5 | 40
5 | 40
5 | 40


Quantity of lotion(%) min | max
200 | 300
200 | 300
200 | 300
200 | 300


Efficiency (%)
> 95
> 95
> 95
> 95


Waste (%)
< 2
< 2
< 2
< 2




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Exige is a versatile production platform for cross-fold wipes, at a very high-speed, in compliance with the best sanitary standards and at a reduced Total Cost of Ownership (TCO).

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EXIGE

EXIGE is a versatile production platform for cross-fold wipes; equipped with an accurate vacuum-less folding, EXIGE performs at high efficacy and low scrap in order to reduce TCO on any type of substrate.

Fully automatic.
Fully performing.

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    [tile_description] => GENESIS is a wet wipe converting line extremely reliable and effective, suitable for start-ups in the field, limited budget projects or for small lots productions but still demanding a high-quality finished product.
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GENESIS is a wet wipe converting line extremely reliable and effective, suitable for start-ups in the field, limited budget projects or for small lots productions but still demanding a high-quality finished product.

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GENESIS is a length-fold wet wipes converting line that can handle from 6 to 12 pre-cut rolls with manual or automatic splice for maximum flexibility and easiness of use.
Wetting is delivered by individual wetting station, 1 for each lane, to ensure precision and uniformity. It comes complete of everything for a piece of mind project: sanitary lobe pump, electronic flowmeter, service tank with level sensors, CIP ready, equalizer pressing belt. No additional or hidden costs.

Machine is also provided with high-speed and long lasting rotary die-cutter (3 months duration), with reliable blades in stainless steel that can cut up to 300mm length wipes.
GENESIS can be provided compliant to ATEX (explosion-proof) standards, to safely produce and handle wet wipes soaked in Isopropyl Alcohol (IPA) or any other flammable liquids.
It can include an integrated flow wrapper, tailored to perfectly match maker features and performance. In just 5 m length you will get film unwinder, die cut, labellers, lot printer, feeding, folding and sealing unit. All integrated by a first level automation.
Additionally, ongitudinal sealing through a series of sealing rollers, with the fin trimming for a superior appearance, by means of a cutter, allows greater performance; high-strength sealing head ensures hermetic sealing even with critical films.
Thanks to GENESIS high-efficiency, waste is minimized to <3%, requiring only 1 or 2 operators to handle it at the lowest TCO, ever.
It complies with usually accepted sanitary standards worldwide reducing risks of product contamination. All the equipment allow easy and effective CIP (Clean In Place) so that formula-change can be done in a snap. This is the reason why Genesis is the preferred choice to produce small lots and with multiple changeover in a day.
Recipes in the HMI (Human Machine Interface) ensure quick retrieve and error proof operation.

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GENESIS 10
GENESIS 12


Design speed (wipes/min)
up to 6000
up to 7200


Operating speed (wipes/min)
up to 5000
up to 6000


Cutting speed (clips/min)
500
500


Stacking speed (stacks/min)
120
120


Linear speed (m/min)
100
100


Packing machine speed (packs/min)
100 | 80 with gusset
100 | 80 with gusset


Rolls – Precut
10
12


Drive System
Full Servo
Full Servo


Roll diameter (mm) std | opt
1200 | 1500
1200 | 1500


Roll width (mm) min | max | opt
150 | 250 | 290
150 | 250 | 290


Stack length (mm) min | max
100 | 320
100 | 320


Folded wipe width (mm) min | max
75 | 120
75 | 120


Interfolded
Yes | No
Yes | No


Fold type
Z, C, W, modified V
Z, C, W, modified V


Reels splice std | opt
Manual | Automatic
Manual | Automatic


Clip height (mm) min | max
5 | 20
5 | 20


Stack height (mm) min | max
5 | 80
5 | 80


Quantity of lotion (%) min | max
200 | 350
200 | 350


Labelling machines std | opt
2 | 3
2 | 3


Sealing of wrapping machine film
Automatic
Automatic


Sealing head
Long Dwell Technology
Long Dwell Technology


Waste (%)
< 3
< 3




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                    [highlight] => Long lasting components for low maintenance costs.
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                    [highlight] => High efficiency and easiness of operation. 1 operator only required.
                )

            [3] => Array
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                    [highlight] => Limited rejects (<2%) increases ROI.
                )

            [4] => Array
                (
                    [highlight] => High strength long dwell head ensuring hermetic sealing even with critical films.
                )

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                    [highlight] => Automatic joint rejection system by metal detector. Automatic splice on request.
                )

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            [image] => 1219
            [content] => Genesis can handle 6, 10 or 12 individual rolls with manual or automatic splice, with reliable blades in stainless steel that can perform up to 300mm length wipes.
It guarantees 25.000 -30.000 packs/shift at minimum cost.
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                    [image] => 1619
                    [description] => Open Wipe
                )

            [1] => Array
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                    [image] => 1620
                    [description] => Folded Wipe
                )

            [2] => Array
                (
                    [image] => 1621
                    [description] => Packet
                )

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GENESIS

GENESIS is a wet wipe converting line extremely reliable and effective, suitable for start-ups in the field, limited budget projects or for small lots productions but still demanding a high-quality finished product.

The wipe converter for your needs.