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FUTURA
Wet wipe converting line

FUTURA is a wet wipe folder extremely versatile, a reference for the whole market. It is totally configurable, matching any customer operation need for significant production volumes at reduced costs.

FUTURA is a wet wipe folder extremely versatile, a reference for the whole market. It is totally configurable, matching any customer operation need for significant production volumes at reduced costs.

Fast and precise.

FUTURA is a wet wipe converting line for length-folded products, characterized by ultimate versatility.
By selecting the right options from its catalogue, FUTURA can match any requirement based on speed, product formula or even operation habits or constraints. It can be configured with a wide range of lanes, from 12 up to 100, and with pinch cutting (up to max 24/25 lanes) or roto orbital saw.

FUTURA can work with precut rolls or semi-jumbo, automatic splice, zero speed splices.
It can have integrated CIP, multiple folds. You can add vision quality systems, multiple wetting stations, specific features to handle delicate materials like flushable paper based nonwovens.

Production speed goes up to 720 cuts/minute (for low lanes number) with any type of substrate, even the most delicate paper-based flushables.
FUTURA can handle wipes width up to 380 mm, and even beyond with specific customization.

The totally configurable wetting system allows:

  • one or more sanitary pumps with dedicated flowmeter, for perfect lotion dispensing on each wipe
  • adjustable width or fixed width wetting bars, one per lane, to minimize lotion waste
  • free choice of pre-fold wetting, post-fold wetting or both together, depending on substrate type

FUTURA can be provided compliant to ATEX (explosion-proof) standards, to safely produce and handle wet wipes soaked in Isopropyl Alcohol (IPA) or any other flammable liquids.

Some specific features (timing belt for die cut feeder belt, easy change folding plows, intermediate pressing belt) allow to reach performances which are the best in the market.

A plurality of packaging options (flow-wrapper) are available, in accordance to speed and volume needs.
This converting line is equipped with an extensive use of automation, in order to retrieve machine setting by HMI (Human Machine Interface)

Teknoweb Converting
settings_applications Production Plant
Teknoweb Converting

FUTURA Highlights

1.
High versatility for number of lanes (6-100), unwinder type, splice technology, features able to process specific products/materials (flushables or no plastic wipes)
2.
Strict sanitary design. No compromise on risk to have product contaminated.
3.
Production speed up to 720 cuts/min with any type of substrate, even the most delicate paper-based flushables.
4.
Streamlined layout. Reduced footprint for easiness of operation. No thrills, but effective.
5.
Plurality of packaging options (flow-wrapper) in accordance with the needs of volumes.
6.
Different unwinder options (single, double or semi-jumbo roll) and features (autosplice, zero speed splice).
FUTURA features from 12 up to 100 lanes ensuring a production speed up to 720 cuts/minute with any type of substrate, even the most delicate paper-based flushables or no-plastic nonwovens

Product output options preview

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Open Wipe
Folded Wipe
Packet
  • Technical Data
  • Machine Layout
FUTURA

WITH PINCH

FUTURA

WITH ROTO ORBITAL CUT

Design speed (wipes/min) up to 19.200 up to 48.000
Operating speed (wipes/min) up to 18.000 up to 48.000
Cutting speed (clips/min) up to 720 up to 600
Stacking speed (stacks/min) up to 160 up to 300
Linear speed (m/min) 120 160
Number of lines up to 25 over 24, up to 100
Motor Full servo Full servo
Roll diameter (mm) std | opt 1200 | 1500 1200 | 1500
Roll width (mm) precut  min | max | opt 130 | 320 | 380 130 | 320 | 380
Roll width semi-jumbo  (mm) min | max 800 | 1200 800 | 1200
Stack length (mm) min | max 100 | 300 100 | 300
Folded wipe width (mm) min | max 80 | 150 80 | 150
Interfolding Yes | No Yes | No
Fold type Z, C, W, modified V Z, C, W, modified V
Reels splice std | opt Manual | Automatic Manual | Automatic
Clip height (mm) min | max 5 | 25 25 | 80
Stack height (mm) min | max 5 | 80 25 | 80
Count min | max 5 | 120 25 | 120
Quantity of lotion (%) min | max 200 | 400 200 | 400
Efficiency (%) precut rolls | semi-jumbo > 90 | > 95 > 90 | > 95
Waste (%) < 3 < 3
FUTURA Layout FUTURA Layout

FUTURA Gallery

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