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GENESIS
Wet Wipe Converting Line

GENESIS is a wet wipe converting line extremely reliable and effective, suitable for start-ups in the field, limited budget projects or for small lots productions but still demanding a high-quality finished product.

GENESIS is a wet wipe converting line extremely reliable and effective, suitable for start-ups in the field, limited budget projects or for small lots productions but still demanding a high-quality finished product.

The wipe converter for your needs.

GENESIS is a length-fold wet wipes converting line that can handle from 6 to 12 pre-cut rolls with manual or automatic splice for maximum flexibility and easiness of use.

Wetting is delivered by individual wetting station, 1 for each lane, to ensure precision and uniformity. It comes complete of everything for a piece of mind project: sanitary lobe pump, electronic flowmeter, service tank with level sensors, CIP ready, equalizer pressing belt. No additional or hidden costs.
Machine is also provided with high-speed and long lasting rotary die-cutter (3 months duration), with reliable blades in stainless steel that can cut up to 300mm length wipes.

GENESIS can be provided compliant to ATEX (explosion-proof) standards, to safely produce and handle wet wipes soaked in Isopropyl Alcohol (IPA) or any other flammable liquids.

It can include an integrated flow wrapper, tailored to perfectly match maker features and performance. In just 5 m length you will get film unwinder, die cut, labellers, lot printer, feeding, folding and sealing unit. All integrated by a first level automation.

Additionally, ongitudinal sealing through a series of sealing rollers, with the fin trimming for a superior appearance, by means of a cutter, allows greater performance; high-strength sealing head ensures hermetic sealing even with critical films.

Thanks to GENESIS high-efficiency, waste is minimized to <3%, requiring only 1 or 2 operators to handle it at the lowest TCO, ever.

It complies with usually accepted sanitary standards worldwide reducing risks of product contamination. All the equipment allow easy and effective CIP (Clean In Place) so that formula-change can be done in a snap. This is the reason why Genesis is the preferred choice to produce small lots and with multiple changeover in a day.

Recipes in the HMI (Human Machine Interface) ensure quick retrieve and error proof operation.

Teknoweb Converting
settings_applications Production Plant
Teknoweb Converting

GENESIS Highlights

1.
Pharma GMP standards for materials, components and design to minimize product contamination risks.
2.
Long lasting components for low maintenance costs.
3.
High efficiency and easiness of operation. 1 operator only required.
4.
Limited rejects (<2%) increases ROI.
5.
High strength long dwell head ensuring hermetic sealing even with critical films.
6.
Automatic joint rejection system by metal detector. Automatic splice on request.
Genesis can handle 6, 10 or 12 individual rolls with manual or automatic splice, with reliable blades in stainless steel that can perform up to 300mm length wipes. It guarantees 25.000 -30.000 packs/shift at minimum cost.

Product output options preview

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Open Wipe
Folded Wipe
Packet
  • Technical Data
  • Machine Layout
GENESIS 10 GENESIS 12
Design speed (wipes/min) up to 6000 up to 7200
Operating speed (wipes/min) up to 5000 up to 6000
Cutting speed (clips/min) 500 500
Stacking speed (stacks/min) 120 120
Linear speed (m/min) 100 100
Packing machine speed (packs/min) 100 | 80 with gusset 100 | 80 with gusset
Rolls – Precut 10 12
Drive System Full Servo Full Servo
Roll diameter (mm) std | opt 1200 | 1500 1200 | 1500
Roll width (mm) min | max | opt 150 | 250 | 290 150 | 250 | 290
Stack length (mm) min | max 100 | 320 100 | 320
Folded wipe width (mm) min | max 75 | 120 75 | 120
Interfolded Yes | No Yes | No
Fold type Z, C, W, modified V Z, C, W, modified V
Reels splice std | opt Manual | Automatic Manual | Automatic
Clip height (mm) min | max 5 | 20 5 | 20
Stack height (mm) min | max 5 | 80 5 | 80
Quantity of lotion (%) min | max 200 | 350 200 | 350
Labelling machines std | opt 2 | 3 2 | 3
Sealing of wrapping machine film Automatic Automatic
Sealing head Long Dwell Technology Long Dwell Technology
Waste (%) < 3 < 3
GENESIS Layout GENESIS Layout

GENESIS Gallery