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EXIGE
Wet wipe converting line

Exige is a versatile production platform for cross-fold wipes, at a very high-speed, in compliance with the best sanitary standards and at a reduced Total Cost of Ownership (TCO).

Exige is a versatile production platform for cross-fold wipes, at a very high-speed, in compliance with the best sanitary standards and at a reduced Total Cost of Ownership (TCO).

Fully automatic.
Fully performing.

EXIGE is a versatile, reliable and high-speed production system for cross fold wipes that can reach up to 800 cuts per minute.
Available in 2, 3 or 4 lanes in single or double frame, it is fully automatic: from unwinder to wrapper feeding, needing just a few operators for correct functioning, also with no need from them to touch the product.

Equipped with an accurate vacuum-less folding, EXIGE performs at high efficacy and low scrap in order to reduce TCO on any type of substrate, even the most delicate paper-based flushable. Each machine process is adjustable with multiple parameters under the operator’s full control.

The totally configurable wetting system allows:

  • one or more sanitary pumps with dedicated flowmeter, for perfect lotion dispensing on each wipe
  • adjustable width or fixed width wetting bars, one per lane, to minimize lotion waste
  • free choice of pre-fold wetting, post-fold wetting or both together, depending on substrate type

EXIGE can be provided compliant to ATEX (explosion proof) standards, to safely produce and handle wet wipes soaked in Isopropyl Alcohol (IPA) or any other flammable liquids.

It features an integrated quality control (Vision System), for non-conformities and  to warn operators when cutting or tucking is not oprimal; this allows to reduce unplanned stops.
Pharma GMP (Good Manufacturing Practice) Standards compliant for materials, components and design, in order to minimize product contamination risks.
Process direction is straight without any 90° turns: this gives the machine a superior ergonomy and accessibility.

Teknoweb Converting
settings_applications Production Plant
Teknoweb Converting

EXIGE Highlights

1.
Reliable vacuum-less folding.
2.
High efficiency and low scrap to reduce TCO.
3.
In compliance with the best sanitary standards.
4.
Fully automatic, from unwinder to wrapper feeding.
5.
Top performance on any type of substrate, even the most delicate paper-based flushables.
6.
Single or double Z-folding on the same unit.
Equipped with an accurate vacuum-less folding, EXIGE performs at high efficacy and low scrap in order to reduce TCO on any type of substrate, even the most delicate paper-based flushable

Product output options preview

keyboard_arrow_left keyboard_arrow_right
Open Wipe
Folded Wipe
Packet
  • Technical Data
  • Machine Layout
EXIGE 2S EXIGE 2 EXIGE 3 EXIGE 4
Design speed (wipes/min) 1500 1800 2700 3600
Operating speed (wipes/min) 1200 1600 2400 3200
Stacking speed (stacks/min) 100 100 150 200
Linear speed (m/min) up to 120 up to 160 up to 160 up to 160
Number of lines 2 2 3 4
Drive Full servo Full servo Full servo Full servo
Stacker Pneumatic cylinders Linear motor Linear motor Linear motor
Roll diameter (mm) std | opt 1200 | 1500 1200 | 1350 1200 | 1350 1200 | 1350
Open wipe width (mm) min | max 110 | 300 110 | 300 110 | 300 110 | 300
Open wipe length (mm) min | max | opt 150 | 200 150 | 200 150 | 200 | 300 150 | 200
Folded wipe length (mm) min | max | opt 75 | 100 75 | 100 75 | 100 | 200 75 | 100
Interfolded no no no no
Fold type Z, double Z Z, double Z Z, double Z Z, double Z
Stack height (mm) min | max 5 | 60 5 | 60 5 | 60 5 | 60
Count min | max 5 | 40 5 | 40 5 | 40 5 | 40
Quantity of lotion(%) min | max 200 | 300 200 | 300 200 | 300 200 | 300
Efficiency (%) > 95 > 95 > 95 > 95
Waste (%) < 2 < 2 < 2 < 2
EXIGE Layout EXIGE Layout

EXIGE Gallery