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HIGH SPEED ASSEMBLY AND PACKAGING LINE FOR INJECTABLES
Standard and customised machines that assemble pens and autoinjectors, complete with carton labelling, secondary packaging and end-of-line equipment.
MADE-TO-MEASURE TURNKEY LINES
A smart combination of dedicated machines tailored to customer needs.
Integrated solutions that are adjusted according to production targets and configured to achieve short lead times as well addressing specific requirements in terms of assembly and packaging.
Where integration accounts for a variety of requirements, there is always an answer delivering top performance.
Comprising different assembly and packaging stages, the solutions provided are set to work as a turnkey line in which variables are considered and parameters defined to suit the overall objective. The ASSEMBLA line is both robust and reliable. It ensures seamless process integration, handling outputs up to 400 parts per minute (ppm). The lean design incorporates efficient material handling, requires minimal maintenance, and consumes low energy, making it an optimal solution for modern manufacturing needs. Cartoning solutions are selected according to line speeds with continuous or intermittent motion and subsequent carton labelling on our labeller for tamper-evident and bollino labels. Case-packing machines end the line together with integrated or stand-alone palletizing systems.
IMA MED-TECH is the business unit of IMA AUTOMATION dedicated exclusively to designing and building turn-key assembly solutions for the medical device industry. Leveraging innovative technologies and deep process knowledge, we deliver engineered solutions at every stage of medical device assembly projects. With a global team of over 600 professionals, we provide essential support, from proof of principle studies to design-for-manufacturing evaluations.
We assist in the design and development of devices from the initial stages, right through the implementation of high-output, fully automated assembly lines. As devices progress from low to high-output automation, we take an analytical approach to risk assessment, helping to avoid costly redesigns and significantly reducing lead times.
Established as part of IMA AUTOMATION’s strategy to strengthen its leadership in the MedTech industry, IMA MED-TECH offers state-of-the-art assembly systems for a range of applications, from drug delivery injectors and inhalers, wearables, diagnostics to contact lens packaging, ensuring full regulatory compliance.
ASSEMBLA up to 400ppm
The ASSEMBLA delivers high-volume production (up to 400 ppm) with a linear magnetic transport system. Its lean design ensures minimal setup and maintenance, while its modular, compact footprint provides flexibility. Low noise, no particle generation, and CFR Part 11 compatible for regulatory compliance.
Discover our Machines
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[cover_focus_content] => X Series multipurpose intermittent motion cartoner, is the best price/performance ratio solution in its product range. Thanks to the use of both mechanical and robotized feeding systems, it can handle the widest product variety in the market.
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[overview] => X Series is available in four versions:
- X1 and XL1
- X2 and XL2, servo-driven versions
The maximum versatility, in terms of products to be packed and carton dimension sizes, is a key feature of this Series. Moreover, with its compact footprint and balcony design, X offers to you also a huge flexibility in the organizing of lines. The compactness of the machine is also demonstrated with the integrated T&T solution inside the frame, keeping the same standard length.
X is also very intuitive: no special training are needed for the operators. It has very low maintenance costs, central issue in the current marketing strategies of pharmaceutical companies, and a fast changeover thanks to a number of size parts reduced to the minimum.
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This system allows the use of recycled cardboards.
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| MODEL | X1 – X2* | XL1 – XL2* |
| Production output | Up to 90 cartons/min. | Up to 60 cartons/min. |
| Carton dimensions | ||
| Width (A) | min. 15-105 max. | min. 15-165 max. |
| Height (B) | min. 12-90 max. | min. 12-100 max. |
| Length (H) | min. 65-220 max. | min. 65-220 max. |
| A+B | 195 max. | 240 max. |
*Servo-driven version
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X
Intermittent motion cartoner.
X Series multipurpose intermittent motion cartoner, is the best price/performance ratio solution in its product range. Thanks to the use of both mechanical and robotized feeding systems, it can handle the widest product variants range in the market.
X, love at first sight
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[overview] => Versatile by design, the SENSITIVE AP400 3T can be supplied in many different configurations according to customer requirements: one labelling head for vignette application, two for tamper-evident sealing or three for both vignette and tamper-evident implementation.
User-friendliness is a hallmark of this machine. Easy operation and quick maintenance are guaranteed.
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[technical_data] => | TECHNICAL DATA SENSITIVE AP400 3T | |
| Maximum output (cartons/minute) | 400 |
| Installed power (kW) | 3.5 (depending on machine configuration) |
| Standard voltage | 400 V – 50 Hz – 3PH + PE |
| A (mm)* | 400 – 600 – 800 – 1100 |
| Weight (kg) – approximate value | 1,000 |
| Vignette label size (mm) |
Length 15 – 60 |
| Vignette reel diameter (mm) | Up to 400 |
| Tamper-evident label size (mm) |
Length 15-35 |
| Tamper-evident reel diameter (mm) | Up to 400 |
| Labelling accuracy (mm) | ± 1 |
| * Depending on carton size | |
| CARTON DIMENSIONS | |
| A (mm) | 20 to 130* |
| B (mm) | 12 to 100 |
| C (mm) | 50 to 210 |
| * Larger dimension will be managed by customer configurations | |
When product protection from damage and tampering is mandatory, the carton labels play a fundamental role. Conceived with this “must” in mind, the SENSITIVE AP400 3T ensures accurate and precise label application while reaching a high production speed.
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SENSITIVE AP400 3T
When product protection from damage and tampering is mandatory, the carton labels play a fundamental role. Conceived with this “must” in mind, the SENSITIVE AP400 TE 3T ensures accurate and precise label application while reaching a high production speed.
Sensitive to serialisation
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[tile_description] => SIDE LOADING CASE PACKING MACHINE. Medium speed case packer designed to handle the widest range of products and materials used in the pharmaceutical industry.
[tile_speed] => 10 cycles/min.
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[cover_name] => CPH2
[cover_descriptor] => Side loading case packing machine
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[cover_focus_content] => Medium speed case packer designed to handle the widest range of products and materials used in pharmaceutical, with maximum ease of use and total control of the packaging process
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[overview] => Fully automatic side loading case packer designed to satisfy all of your current and future case packing requirements.
The machine has been built to maximize efficiency and ease of use in an ever increasingly demanding work place, to guarantee complete line clearance and to ensure total access to all modules.
The CPH2 is designed to ensure total control throughout all stages of the serialization process.
Flexibility, maximum efficiency, total access and total control make the CPH2 a casepacker of new generation.
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[highlight] => The new 830 mm high case magazine ensures easy loading of cases. Correct case feeding to the
picking area is guaranteed by a bottom driven belt.
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[highlight] => Designed to ensure total access to all machine modules: all parts of the machines can be reached from the operator’s side.
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[highlight] => Forced opening of the case through two arms allows reliable operations even in case of square shippers or low quality material.
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[highlight] => Simple design servo driven stacking unit with easy access to cartons collating area. Stacking operation is carried out right in front of the erected case.
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[highlight] => A servo driven movable hopper follows the cartons collation up into the case and guarantees security of case content.
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[highlight] => Quick tool-free size changeover with limited amount of adjustments. Fast release system by means of clip switches (on/off): no parts need to be unscrewed with keys.
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[technical_data] => | CPH2 TECHNICAL DATA | |||
| Case dimensions | A | B | C |
| Min. | 220 | 100 | 90 |
| Max. | 600 | 400 | 400 |
| Product dimensions | a | b | c |
| Min. | 25 | 22 | 60 |
| Max. | 590 | 70/150 | 220 |
| Speed | 10 cases/min. | ||
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CPH2 is available in different palletizer-integrated versions, according to the output required:
CPH2-RP2
With automatic replacement of the full pallet and case buffering during pallet replacement or with two pallet stations; once one pallet is complete, the robot starts loading the second pallet
CPH2-RP4
With 4 pallet stations for greater autonomy. When the pallet is complete, the automatic transport moves the pallet to the exit area and replaces it with an empty one.
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