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P500
Forming, filling and sealing for portion packs

The P500 is a high-performance form, fill and seal machine processing portion cups for a lot of dairy and food applications like fresh cheese, butter, spreads, jam, dressings and sauces, etc., also handling a huge variety of cup designs.

The P500 is a high-performance form, fill and seal machine processing portion cups for a lot of dairy and food applications like fresh cheese, butter, spreads, jam, dressings and sauces, etc., also handling a huge variety of cup designs.

High performance, impressive variety of cup shapes

Ensuring a nominal output of up to 129.600 portion cups/h, the FFS machine ‘P500’ represents the ultimate solution, also integrating case packaging for maximum efficiency.

Ideal for hygienic mini-portions of jam, honey, spreads and sauces used on airlines, at hotels or for simple catering purposes, the P500 is available for clean, ultra-clean and aseptic hygienic standards, and ensures accuracy, precise product cut-off and gentle product handling.

Able to handle a large variety of materials such as PS, PET and PP, one of the key characteristics of this high output machine is the significant saving on packaging material, made possible thanks to a series of exclusive features.

IMA HASSIA
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IMA HASSIA

P500 Highlights

1.
High-performance equipment for clean, ultra-clean and aseptic (steam aseptic) hygienic standards.
2.
Low-waste punch unit for minimal punch waste and reduced material consumption.
3.
Evenly calibrated heating of forming material for optimum wall thickness.
4.
Optimised packaging configurations for volume savings.

Products to be filled in portion cups

The convenient portion cups can be used to fill butter, desserts, cream cheese, soft cheese, ketchup, mustard, mayonnaise, sauces, jams, honey, spreads, dressings, etc.
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Cup shapes for portion cups

Different kind of cup shapes are available for portion cups.
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  • Technical Data
TECHNICAL DATA P500
Material width max. 550 mm
Draw-off length
max. 320 mm
Forming depth max. 40 mm
TYPICAL MATERIALS
Bottom web PET, PP, PP multilayer, PLA, PS, PS multilayer, PVC
Lid material Paper-, PET-, Alu-based or other heat sealable materials
TYPICAL OUTPUT RANGE and APPLICATION EXAMPLES
Range 54.000 – 129.600 cups/h
Portion cups (72-up) @ 30 cycles/min. 129.600 cups/h
Portion cups (50-up) @ 30 cycles/min. 90.000 cups/h
PP Portion cups (36-up) @ 25 cycles/min. 54.000 cups/h
STANDARD EQUIPMENT
Control system Controller and servo motors SCHNEIDER ELECTRIC
Reel diameters Bottom web: max. 1.200 mm
Lid material: max.   400 mm 
Punching principle Grid
Hygiene Class Clean (VDMA I + II)
OPTIONS
Bottom web PP processing
Lid material Lateral reel feed with reel diameter max. 600 mm
Punching principle Low waste, multi punch
Filler Hot fill 85°C, CIP accessories, compensator, agitator
Control system Rockwell Automation
Hygiene class Ultra-clean (VDMA III+IV), Aseptic (VDMA V), FDA-Aseptic version, other versions on request
Other equipment Walking beam, pick & place systems or other end-of line equipment

P500 Gallery

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Pre-heating and thermoforming station
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Thermoformed portion-cups
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Filler
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Lid sealing station
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Punching station
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Walking beam cup discharge
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Walking beam cup discharge
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