Form, fill and seal machine for portion packs • IMA Group

P300

Forming, filling and sealing for portion packs

The P300 is a compact and modular form, fill and seal machine for portion cups for multiple food and dairy applications. Offering efficiency at low operational costs, it represents a complete solution when equipped with integrated case packaging systems.

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Maximum accuracy, minimum downtime

A medium output category machine, the FFS machine ‘P300’ handles between 22.000 and 54.000 portion packs/h. With a minimal footprint, modular structure and reduced web level height for convenient handling, the P300 ensures accurate processing, precise product cut-off and gentle product handling.

Thanks to optimised machine design and a simple, intuitive HMI, operational costs, as well as maintenance costs and downtime are kept to a minimum.

Integrated end-of-line equipment can be fitted to make the form, fill & seal machine ‘P300’ a complete solution for efficient packaging and excellent productivity. Available for Clean, Ultra-clean and Aseptic (FDA) hygienic standards.

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Production Plant

IMA HASSIA

P300 Highlights

1.
Small footprint.

2.
Low web level height for improved ergonomics.

3.
Automatic, fully controlled SIP/CIP systems for maximum hygiene; equipment supplied in full compliance with European regulations.

4.
On demand, equipment delivered compliant with further regulations (FDA, 3A and EHEDG etc.).

5.
Extended shelf life thanks to chemical-free (steam aseptic) aseptic packaging process.

6.
High availability and low TCO.

Portions cups are the perfect, hygienic packaging ensuring quality and freshness

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Products to be filled in portion cups

The convenient portion cups can be used to fill butter, desserts, cream cheese, soft cheese, ketchup, mustard, mayonnaise, sauces, jams, honey, spreads, dressings, etc.

Cup shapes for portion cups

Different kind of cup shapes are available for portion cups.

Technical Data

TECHNICAL DATA P300
Material width	max. 340 mm *)
*) depending on hygienic level
Draw-off length	max. 340 mm
Forming depth	max. 40 mm
TYPICAL MATERIALS
Bottom web	PET, PP, PP multilayer, PLA, PS, PS multilayer, PVC
Lid material	Paper-, aluminium-, PET-based or other heat sealable materials
TYPICAL OUTPUT RANGE and APPLICATION EXAMPLES
Output range	22.000 – 54.000 cups/h
Portion cups (30-up) @ 30 cycles/min.	54.000 cups/h
PP portion cups (25-up) @ 25 cycles/min.	37.500 cups/h
Portion cups for quark (15-up) @ 25 cycles/min.	22.500 cups/h
STANDARD EQUIPMENT
Control system	Controller and servo motors SCHNEIDER ELECTRIC or Rockwell Automation
Reel diameters	Bottom web: max. 1.200 mm Lid material: max. 400 mm
Punching principle	Low waste, multi, grid
Hygiene Class	Clean (VDMA I + II)
TYPICAL OPTIONS
Bottom web	2nd reel and/or 2nd reel with magazine for flying reel change
Lid material	2nd reel and/or 2nd reel with magazine for flying reel change
Punching principle	Low waste, multi punch
Filler	Hot fill 85°C, CIP accessories, compensator, agitator
Control system	ALLEN BRADLEY
Hygiene class	Ultra-clean (VDMA III+IV), Aseptic (VDMA V), FDA-Aseptic version, other versions on request
Others	Walking beam, pick & place systems or other end-of-line equipment

P300 Gallery

Bottom web feed with splicing table

Bottom web sterilisation

Pre-heating and thermoforming station

Filler

Lid material sterilisation

Sealing station

Punching station for round cups in connection with cup conveyor discharge

Cup conveyor discharge for round cups

Case packer pick-and-place system

Case packer carton infeed

Case packer carton loading position