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ROASTED COFFEE HANDLING AND CONVEYING
The maximum care in handling the coffee once roasted, avoiding any breakages.
The maximum care in handling the coffee once roasted, avoiding any breakages.
Gentle conveying of the roasted coffee
The first step after roasting and destoning is weighing. The coffee needs to be weighed to check what shrinkage occurred during the roasting phase, normally done with a batch weighing system. After that, the coffee must be sent to the storaging silos and there are different solutions for handling this phase.
In the whole coffee processing, the roasted coffee handling and conveying systems represent very important steps to ensure the preservation of the product and its quality.
Roasted coffee can be handled pneumatically or mechanically, which is better depending on the plant capacity/h and the distance from the connected equipment, such as receiving cyclones and rotary distributors above the storaging silos.
The attention to the product preservation is maximum.
settings_applications
Production Plant
IMA Coffee Petroncini
Roasted Coffee Handling and Conveying Highlights
1.
Bucket elevator for gentle conveying without any breakages for small distances.
2.
Tubular drag conveyor or chain conveyor in the longer distances for the maximum aroma protection.
3.
Pneumatic conveying by compression or aspiration for the highest flexibility and multiple discharge.
4.
Special pneumatic handling systems, self-regulating according to the specific weight of the roasted coffee.
5.
Receiving cyclones and rotary distributors above the storaging silos are engineered with special materials to avoid any breakages.
Pneumatic Transport in Aspiration to reach the long distance taking care of the coffee.
TPA system®
Pertoncini TPA system® is a pneumatic trasport in aspiration especially developed for handle the roasted coffee. It has a great flexibility of application, such as elbows, inclined pipes, the option of fixing it to the ground or to the ceiling, multiple discharges and 2-way valves. That means different routes can be installed inside the production area, bypassing any constraints even where there is an existing production complex. Petroncini has developed the TPA system® which guarantees pneumatic product handling for up to 60 m of suction pipes. This system definitely requires less maintenance than mechanical conveyors, avoiding almost all breakage or at least reducing it to a negligible percentage while preserving the aroma.
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[overview] => Once roasted, it is extremely important to preserve the integrity of the beans, because a fall of more than 500 mm risks damaging them. Petroncini provides squared, polygonal or circular silos for small and big capacity.
Silo capacity can vary from a few hundred kg up to many tons and the shape depends on the capacity and available space. Inside every silo and every silo cell, special devices are installed to gently escort the coffee during its fall. There are different types of shock absorbers available, also designed to avoiding product obstruction especially considering the high production capacity up to 5 tons per hour.
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[versions_overview] => The Production Manager® is the perfect tool for monitoring the production of the batches, starting from the agenda of raw coffee components up to packaged product.
It is a useful dashboard to launch the daily production batches of the roasters, identify quantity of the coffee present in the receiving silos and the roasted and ground storaging sections, avoiding any production and contamination errors.
It has a list of active or past lots for monitoring the relative coffee quantities in the time of interest.
It can also act as a traceability system starting from any area of product interest, from the green lot to the packaged product, and viceversa, thus helping to trace any critical issues.
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Roasted Coffee Storaging
Squared, polygonal or circular silos for small and big capacity equipped with fall shock absorbers and multidischarge systems for the maximum product preservation with easy access and cleaning.
Maximum preservation of the coffee beans
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In the Petroncini weighing system, accuracy is guaranteed by three loading cells and the management of the LINE-S Cone Valve.
Using a pneumatic actuator that works on a vertical axis, these valves allow for volume optimisation. By working in three positions: open, closed and “fine dosing”, the LINE-S Cone Valve is able to guarantee an accurate dosing process.
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Petroncini provides two types of blending machines combined with a batch-weighing system. The traditional solution is the horizontal mixer with rotating drum, equipped with helicoidal paths moving the product back and forth to perfectly mix the beans. A more advanced solution is a batch auto-cleaning blender suitable for companies that sell roasted coffee beans in bags or for specific hygiene requirements. In this case, the suction system combined with special mechanical components inside the mixer means small pieces of coffee can be removed from the blended product.
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Roasted Coffee Weighing and Blending
Weighing system for the highest precise blend dosing and drum horizontal mixers with dust-tightness by way of suction, avoiding product contamination and keeping the working area clean.
LINE-S Cone Valve
high recipes accuracy preserving the product
high recipes accuracy preserving the product
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Grinders
Coffee grinding is a crucial step in coffee processing and, when done properly, it can dramatically improve coffee extraction and aroma retention, thereby optimizing the brewed coffee quality.
Blades and stone grinders
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[versions_tag_line] => Special equipment for the continuous homogenization of coffee and spices
[versions_overview] => Mixing coffee and spices in a Turkish coffee processing plant is a crucial operation, which can be done with the right dosage of the spices. Petroncini provides a continuous powder homogenizer that is suitable for mixing coffee and one selected spice, which can be changed according to the production.
This system is called DuoMIX and it has been engineered by our team to guarantee process reliability and high productivity, from the mixing right up to very specific follow-up handling. The system works continuously and guarantees the consistency and repeatability of the mixing results by setting the percentage range of the desired spice.
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Ground Coffee Handling and Conveying
Following the same principle of maintaining the product homogenised and perfecly mixed, preserving the coffee aroma and preventing the oxidation, Petroncini provides the very best trasport solutions.
ExtraMAX and the gentle handling
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[cover_descriptor] => For a sustainable and cost-effective roasting
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[cover_focus_content] => Modular roasters feature an external heat generation unit which allows superior productivity and layout flexibility. This model can roast up to 720 kg per cycle and include an innovative energy-saving system.
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[tag_line] => SUPERIOR PRODUCTIVITY,
LAYOUT FLEXIBILITY,
INNOVATIVE ENERGY-SAVING SYSTEM
[overview] => TMR Roasters are modular drum roasting machines designed to perform a wide range of coffee profiles, with a capacity of 1000 to 3600 kilograms per hour. Ideal for industrial production requiring high engineering and safety standards, TMR Series offers high profitability and a consistent roasting process.
TMR Series integrates the Roasting Air Recirculation and Heat Recovery, using a single burner for both heat generation and afterburning, reducing CO, formaldehyde, VOCs and NOx emissions and saving 35-45% more energy compared to traditional machines.
TMR Roasters ensure consistent roast degree and time, delivering excellent bean quality despite varying factors like environment temperature changes, coffee moisture, or lot differences. It is ideal for frequent recipe changes with guaranteed repeatability, allowing for innovative roasting profiles that enhance flavor and physical characteristics.
Roasting profiles are created with the ORCHESTRA control system, where time and bean temperature are independently controlled, ensuring consistent product quality from the first to the last batch, with precise control over time, in order to reach the exact coffee color and flavor desired.
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Low energy consumption and reduced NOX, VOC and CO emissions by using a unique heat generator that acts both as burner and thermal afterburner.
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[highlight] => The roasting process is fully automatic and ensures consistent degree of roast and roasting time
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[highlight] => TMR is suitable for frequent recipe changes with the guarantee of repeatability and consistency
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[highlight] => The roasting profiles are previously designed and the roasted product has the exact color, moisture and taste desired
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[highlight] => The ORCHESTRA - Extreme Roasting Control guarantees the perfect repeatability of the roasting profiles, batch after batch.
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[highlight] => TMR single burner and the efficient heat recovery system guarantee the lowest energy consumption
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[highlight] => TMR roasters are equipped with more than 50 sensors, probes and pressure controls
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[highlight] => TMR roasting process ensures consistent degree of roast and roasting time, in order to reach the best bean quality consistency
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[highlight] => The modular layout allows to easily access the machine's sections for maintenance operations and even for any mechanical fine-tuning intervention
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[technical_data] => | TMR250 | TMR400 | TMR720 | |
|
Length (mm) |
4600 | 5800 | 7300 |
|
Width (mm) |
2600 | 3050 | 3900 |
|
Hight (mm) |
4600 | 4900 | 6000 |
|
Batch Size (kg) |
150-250 | 250-400 | 500-720 |
|
Capacity (kg/h) |
Up to 1250 |
Up to 2000 |
Up to 3600 |
|
Roasting Time (min)* |
8-20 | 8-20 | 8-20 |
* Roasting Time depends on the type of roasting desired
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TIME-TEMPERATURE LOGIC
ORCHESTRA allows you to pre-set roasting profiles according to a time-temperature logic, also controlling the time as an independent variable of the process. It is thus possible to maintain full control of the different roasting phases, determining the final characteristics of the coffee from the beginning.
It is the answer to the need to obtain constant roasting results over time, especially for products such as pods and capsules, eliminating external influences like the humidity of green coffee, the quantity of the batch entering the roaster, and environmental variables. ORCHESTRA enables full personalisation of the recipes by previously designing the roasting profiles and by setting the time and bean temperature as independent variables.
During the setting of the various set-points, ORCHESTRA shows a simulation of the roasting profile and the ending time estimated. During the process, the preset profile and the curve in progress will overlap in the visualisation of the roasting trend, thanks to the precise self-tuning of the machine’s process parameters.
These features guarantee exactly the same final color, moisture and taste, day by day, during production.
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Furthermore, the ORCHESTRA control system acts as a true partner in energy saving by automatically adjusting all roasting parameters to optimize the entire process, resulting in a significant reduction of the carbon footprint. With this, TMR roasting technology achieves an average energy saving of 35-40% compared to traditional roasters.
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Counting on the same technical features of the industrial TMR Series models, TMR 25 Lab can roast up to 25 kg/cycle, thus minimizing the waste of energy and good quality coffees. The roasting profiles created can be transferred on industrial roasters without any parameters modifications, having the same results in terms of product properties. It is an essential tool, which allows the customers to TMR 25 Lab and improve the quality of their product and its performance, carry out specific test before starting industrial production.
One unit of TMR 25 is also at disposal for test and trial at the IMA Coffee Lab, where is also possible to perform product analysis and cup tasting.
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Petroncini TMR Roasters
Modular roasters feature an external heat generation unit which allows superior productivity and layout flexibility. This model can roast up to 720 kg per cycle and include an innovative energy-saving system.
SUPERIOR PRODUCTIVITY,
LAYOUT FLEXIBILITY,
INNOVATIVE ENERGY-SAVING SYSTEM
LAYOUT FLEXIBILITY,
INNOVATIVE ENERGY-SAVING SYSTEM