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PETRONCINI TTR EVO ROASTERS
Hot-Air Recirculation Roasting
By minimising heat loss and optimising combustion efficiency, the TTR EVO achieves substantial energy savings and a reduction in CO₂ emissions.
By minimising heat loss and optimising combustion efficiency, the TTR EVO achieves substantial energy savings and a reduction in CO₂ emissions.
Smart Roasting,
Sustainable Future
The new TTR EVO features a hot-air recirculation system and an eco-design approach that maximises thermal efficiency and minimises energy consumption. Developed with durable, recyclable materials and a modern structure, the TTR EVO ensures streamlined maintenance and a longer lifecycle.
Thermodynamic optimisation is central to the TTR EVO’s design: advanced insulation materials and strategically channelled airflow ensure uniform heat distribution, resulting in consistent roasting profiles and product quality.
By minimising heat loss and optimising combustion efficiency, the TTR EVO achieves substantial energy savings and a reduction in CO₂ emissions.
Additionally, the roaster is equipped with integrated sensors and digital control systems, enabling precise monitoring of roasting parameters and facilitating data-driven process optimisation for a modern sustainable coffee production.
nature_people
Sustainability
Low energy consumption and reduced NOX, VOC and CO emissions by using the air-recirculation system.
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Production Plant
IMA Coffee Petroncini
Petroncini TTR EVO Roasters Highlights
1.
Sustainable engineering: recyclable materials, modular design, long-lasting components.
2.
Energy efficiency: up to 30% energy savings with recirculation roasting & optimized insulation.
3.
Roasting precision: stable thermal control ensures uniform bean development and repeatability.
4.
Product & machine care: gentle bean handling, durable food-grade materials, thermal protection.
5.
Easy maintenance: quick-access cleaning systems and safe inspection points.
6.
Digital control with Virtuo: customizable profiles, full traceability, real-time monitoring.
VIRTUO - Masterful Roasting Control
To support the management of roasting profiles, the TTR EVO is equipped with VIRTUO software, an advanced supervision system that acts as a true digital partner for the roaster.
VIRTUO combines a user-friendly interface with a highly precise control system, allowing clear and immediate reading of real-time parameters. The platform enables monitoring, adjusting, and saving every stage of the roasting process, offering complete traceability of cycles both in real time and post-roast. VIRTUO is designed to ensure a repeatable, transparent, and quality-oriented roasting experience, even in highly specialized production contexts.
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Silo capacity can vary from a few hundred kg up to many tons and the shape depends on the capacity and available space. Inside every silo and every silo cell, special devices are installed to gently escort the coffee during its fall. There are different types of shock absorbers available, also designed to avoiding product obstruction especially considering the high production capacity up to 5 tons per hour.
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It is a useful dashboard to launch the daily production batches of the roasters, identify quantity of the coffee present in the receiving silos and the roasted and ground storaging sections, avoiding any production and contamination errors.
It has a list of active or past lots for monitoring the relative coffee quantities in the time of interest.
It can also act as a traceability system starting from any area of product interest, from the green lot to the packaged product, and viceversa, thus helping to trace any critical issues.
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Roasted Coffee Storaging
Squared, polygonal or circular silos for small and big capacity equipped with fall shock absorbers and multidischarge systems for the maximum product preservation with easy access and cleaning.
Maximum preservation of the coffee beans
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In the whole coffee processing, the roasted coffee handling and conveying systems represent very important steps to ensure the preservation of the product and its quality.
Roasted coffee can be handled pneumatically or mechanically, which is better depending on the plant capacity/h and the distance from the connected equipment, such as receiving cyclones and rotary distributors above the storaging silos.
The attention to the product preservation is maximum.
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[highlight] => Tubular drag conveyor or chain conveyor in the longer distances for the maximum aroma protection.
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[highlight] => Pneumatic conveying by compression or aspiration for the highest flexibility and multiple discharge.
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[highlight] => Special pneumatic handling systems, self-regulating according to the specific weight of the roasted coffee.
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Roasted Coffee Handling and Conveying
In the whole coffee processing, the roasted coffee handling and conveying systems represent very important steps to ensure the preservation of the product and its quality.
Gentle conveying of the roasted coffee
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[highlight] => Water-cooled rolls and coffee temperature systems.
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[highlight] => Homogeniser and chaff crusher/densifier ensure consistent density during the production.
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[highlight] => Grinding blades made in chrome-magnesium hard steel, available in different sizes and even for Turkish coffee style.
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homogeniser and chaff densifier
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Grinders
Coffee grinding is a crucial step in coffee processing and, when done properly, it can dramatically improve coffee extraction and aroma retention, thereby optimizing the brewed coffee quality.
Blades and stone grinders
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LAYOUT FLEXIBILITY,
INNOVATIVE ENERGY-SAVING SYSTEM
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TMR Series integrates the Roasting Air Recirculation and Heat Recovery, using a single burner for both heat generation and afterburning, reducing CO, formaldehyde, VOCs and NOx emissions and saving 35-45% more energy compared to traditional machines.
TMR Roasters ensure consistent roast degree and time, delivering excellent bean quality despite varying factors like environment temperature changes, coffee moisture, or lot differences. It is ideal for frequent recipe changes with guaranteed repeatability, allowing for innovative roasting profiles that enhance flavor and physical characteristics.
Roasting profiles are created with the ORCHESTRA control system, where time and bean temperature are independently controlled, ensuring consistent product quality from the first to the last batch, with precise control over time, in order to reach the exact coffee color and flavor desired.
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Low energy consumption and reduced NOX, VOC and CO emissions by using a unique heat generator that acts both as burner and thermal afterburner.
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[highlight] => TMR roasting process ensures consistent degree of roast and roasting time, in order to reach the best bean quality consistency
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[technical_data] => | TMR250 | TMR400 | TMR720 | |
|
Length (mm) |
4600 | 5800 | 7300 |
|
Width (mm) |
2600 | 3050 | 3900 |
|
Hight (mm) |
4600 | 4900 | 6000 |
|
Batch Size (kg) |
150-250 | 250-400 | 500-720 |
|
Capacity (kg/h) |
Up to 1250 |
Up to 2000 |
Up to 3600 |
|
Roasting Time (min)* |
8-20 | 8-20 | 8-20 |
* Roasting Time depends on the type of roasting desired
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TIME-TEMPERATURE LOGIC
ORCHESTRA allows you to pre-set roasting profiles according to a time-temperature logic, also controlling the time as an independent variable of the process. It is thus possible to maintain full control of the different roasting phases, determining the final characteristics of the coffee from the beginning.
It is the answer to the need to obtain constant roasting results over time, especially for products such as pods and capsules, eliminating external influences like the humidity of green coffee, the quantity of the batch entering the roaster, and environmental variables. ORCHESTRA enables full personalisation of the recipes by previously designing the roasting profiles and by setting the time and bean temperature as independent variables.
During the setting of the various set-points, ORCHESTRA shows a simulation of the roasting profile and the ending time estimated. During the process, the preset profile and the curve in progress will overlap in the visualisation of the roasting trend, thanks to the precise self-tuning of the machine’s process parameters.
These features guarantee exactly the same final color, moisture and taste, day by day, during production.
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Furthermore, the ORCHESTRA control system acts as a true partner in energy saving by automatically adjusting all roasting parameters to optimize the entire process, resulting in a significant reduction of the carbon footprint. With this, TMR roasting technology achieves an average energy saving of 35-40% compared to traditional roasters.
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Counting on the same technical features of the industrial TMR Series models, TMR 25 Lab can roast up to 25 kg/cycle, thus minimizing the waste of energy and good quality coffees. The roasting profiles created can be transferred on industrial roasters without any parameters modifications, having the same results in terms of product properties. It is an essential tool, which allows the customers to TMR 25 Lab and improve the quality of their product and its performance, carry out specific test before starting industrial production.
One unit of TMR 25 is also at disposal for test and trial at the IMA Coffee Lab, where is also possible to perform product analysis and cup tasting.
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Petroncini TMR Roasters
Modular roasters feature an external heat generation unit which allows superior productivity and layout flexibility. This model can roast up to 720 kg per cycle and include an innovative energy-saving system.
SUPERIOR PRODUCTIVITY,
LAYOUT FLEXIBILITY,
INNOVATIVE ENERGY-SAVING SYSTEM
LAYOUT FLEXIBILITY,
INNOVATIVE ENERGY-SAVING SYSTEM
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[tile_description] => Designed to respond to small scale industrial roasters, the TTG 60 is meant for those who don’t want to give up the pleasure of manually roasting their own coffee. Easy to use, reliable and cost-effective, it offers fully personalisation of the roasting profiles.
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[overview] => Its hourly capacity of about 240 kg and the manual management of the working phases make TTG 60 ideal for small-scale industrial roasters who don’t want to give up the pleasure of artisan roasting of their own coffee.
TTG 60 is an easy-to-use, reliable and cost-effective machine that combines the complete freedom of manually roasting, combined with the guarantee of the highest manufacturing quality and long-life operation of devices installed.
The equipment is easily set up so that time-to-commissioning and maintenance operations are definitely reduced, ensuring high profitability standards.
MAIN FEATURES
◾ Reliable for long working shifts
◾ Adjustable convection and conduction ratio
◾ Drum design allows the perfect mixing of the beans
◾ Double cover of the roasting drum for the maximum thermal efficiency
◾ Rapid and uniform cooling in a stainless steel tank
◾ Roasting and cooling independent fans
◾ Effective chaffs separation
◾ Suitable for very dark roast
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[technical_data] => | TTG 60 | |
|
Length (mm) |
3580 |
|
Width (mm) |
2800 |
|
Hight (mm) |
3010 |
|
Batch Size (kg) |
30-70 |
|
Capacity (kg/h) |
up to 280 |
|
Roasting Time (min)* |
12-20 |
* Roasting Time depends on the type of roasting desired.
* Data subject to possible modifications and not necessarily definitive.
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The perfect match for small-scale industrial applications and unlimited product customisation.
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In addition, he can simply record and export the roasting profiles on a USB drive or save the recipes, export the roasting data, organise and analyse them on a PC at any time through the ROASTING MANAGER, an application developed by IMA Petroncini, collecting a back-up of almost 5 years of production.
MAESTRO AVANTGARDE FEATURES
◾ User-friendly interface on board
◾ Possibility to remote the HMI on external devices
◾ Current roasting trend visualisation
◾ Overview of all key roasting parameters
◾ All roasting data can be saved on USB devices
◾ Maestro is ready for Cropster connection
◾ Remote assistance
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Petroncini TTG 60
Designed to respond to small scale industrial roasters, the TTG 60 is meant for those who don’t want to give up the pleasure of manually roasting their own coffee. Easy to use, reliable and cost-effective, it offers fully personalisation of the roasting profiles.
The industrial gourmet roaster