The perfect match for small-scale industrial applications and unlimited product customisation.
The perfect match for small-scale industrial applications and unlimited product customisation.
Its hourly capacity of about 240 kg and the manual management of the working phases make TTG 60 ideal for small-scale industrial roasters who don’t want to give up the pleasure of artisan roasting of their own coffee.
TTG 60 is an easy-to-use, reliable and cost-effective machine that combines the complete freedom of manually roasting, combined with the guarantee of the highest manufacturing quality and long-life operation of devices installed.
The equipment is easily set up so that time-to-commissioning and maintenance operations are definitely reduced, ensuring high profitability standards.
MAIN FEATURES
◾ Reliable for long working shifts
◾ Adjustable convection and conduction ratio
◾ Drum design allows the perfect mixing of the beans
◾ Double cover of the roasting drum for the maximum thermal efficiency
◾ Rapid and uniform cooling in a stainless steel tank
◾ Roasting and cooling independent fans
◾ Effective chaffs separation
◾ Suitable for very dark roast
Through the MAESTRO Control, the roast master can set up to 8 roasting steps for each roasting profile saved and register up to 99 roasting recipes in the system.
In addition, he can simply record and export the roasting profiles on a USB drive or save the recipes, export the roasting data, organise and analyse them on a PC at any time through the ROASTING MANAGER, an application developed by IMA Petroncini, collecting a back-up of almost 5 years of production.
MAESTRO AVANTGARDE FEATURES
◾ User-friendly interface on board
◾ Possibility to remote the HMI on external devices
◾ Current roasting trend visualisation
◾ Overview of all key roasting parameters
◾ All roasting data can be saved on USB devices
◾ Maestro is ready for Cropster connection
◾ Remote assistance
| TTG 60 | |
|
Length (mm) |
3580 |
|
Width (mm) |
2800 |
|
Hight (mm) |
3010 |
|
Batch Size (kg) |
30-70 |
|
Capacity (kg/h) |
up to 280 |
|
Roasting Time (min)* |
12-20 |
* Roasting Time depends on the type of roasting desired.
* Data subject to possible modifications and not necessarily definitive.
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[tag_line] => Elegance and tradition
for the strongest roasters ever
[overview] => Ranging from 100 up to 1600 kg per hour capacity, TTA Roasters are renowned worldwide for their manufacture quality typical of the Made in Italy tradition, combined with a precise roasting control that allows to reach coffee with a dense and rich aroma.
The air convection technology, without using a direct flame, allows a perfect coffee roasting control, optimizing the thermal efficiency and the flavor development.
Particularly suitable for medium and high productions, TTA Roasters require a limited layout space and an easy and fast installation on site.
MAIN FEATURES
◾ Repeatability of the aroma guaranteed by the roasting profiles management
◾ Drum design guarantees the perfect mixing of the beans
◾ Double cover of the roasting drum for the maximum thermal efficiency
◾ Powerfull fans for the complete roasting air management, resulting in adjustable convection/conduction ratio
◾ Rapid and uniform cooling in a stainless steel tank
◾ Effective chaff separation
◾ Total security during the process thanks to reliable devices installed as a serie applications
◾ Green coffee loader and destoner are available in combination with the roaster
◾ TTA Roasters can be fitted with an independent afterburner and a catalytic system.
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[technical_data] => | TT25 | TT60 | TT120 | TT240 | TT400 | |
|
Length (mm) |
2543 | 3250 | 4400 | 6300 | 7200 |
|
Width (mm) |
956 | 1350 | 1700 | 2400 | 3000 |
|
Hight (mm) |
2500 | 2550 | 3400 | 3750 | 3900 |
|
Batch Size (kg) |
25 | 60 | 120 | 240 | 400 |
|
Capacity (kg/h) |
up to 100 | up to 240 | up to 480 | up to 960 | up to 1600 |
|
Roasting Time (min)* |
12 – 20 | 12 – 20 | 12 – 20 | 12 – 20 | 12 – 20 |
* Roasting Time depends on the type of roasting desired
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OPERA30 allows you to customize recipes and process parameters in a flexible and quick way, obtaining the desired sensory profiles with the guarantee of a perfect repeatability of the product quality over time.
The roasting data and profiles are saved and available at any time within the system, and can be organized in the way you prefer thanks to the Roasting Manager, the new application integrated into OPERA30.
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◾ Clear presentation of the machine’s status
◾ Roasting profiles pre-setting
◾ 30 Setpoints of roasting for each recipe
◾ 999+ Freely definable recipes
◾ Automatic repeatability of the profiles saved
◾ Perfect reproducibiliy by eliminating the external influences (Advanced version)
◾ Overview of all key roasting parameters
◾ All roasting data are saved for further analysis
◾ Operations directly on board or from the control room
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With the same technical features of industrial drum roasters, TTA25 is a unique fusion between full process reproducibility and customisation of the roasting profiles, even for small productions.
That’s why, TTA25 is the perfect solution also for R&D purposes.
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From 25 up to 400 kg per batch, TTA Roasters have a compact and reliable design. The air convection technologies allow a perfect coffee roasting control, optimizing the thermal efficiency and the flavour development.
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[tag_line] => High technology for your Specialty Roastery
[overview] => Available in two models, TT5/10 and TT15/20, the Petroncini Specialty Roasters are the perfect choice to achieve countless sensory profiles, developing the coffee’s deepest aromas, from light roasting to the very darkest, obtaining excellent final results in terms of repeatability, consistency and uniformity.
The thermal energy cycle adopted by the Specialty Roasters allows for the gentle drying and caramelisation of the coffee sugars, putting the source of heat not in direct contact with the roasting chamber. The Specialty Roasters thus offer a soft roasting profile which allows for even heat distribution to the beans, taking care of the raw materials so as to achieve high quality aromatic profiles.
These machines are equipped with high-performance and modulating technological components, which allow for full control of the roasting process.
Thanks to heat, roasting air volume and the drum rotation speed controls, Specialty Roasters can let you vary the method of transferring heat to the bean, achieving the perfect balance between convection and conduction, according to the desired end product.
MAIN FEATURES
◾ Classic design and compact layout
◾ Roasting drum with cast iron flywheels
◾ Thick insulation for thermal efficiency
◾ Suitable and safe for extremely dark roast
◾ Roasting and cooling phases with independent suction systems for reducing the cycle’s time
◾ Rapid and uniform cooling in a stainless steel tank
◾ Countinuously adjustable burner power
◾ Modulation of the airflow and drum speed rotation
◾ Effective chaff separation
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[technical_data] => | TT 5/10 | TT 15/20 | |
|
Length (mm) |
1550 | 2050 |
|
Width (mm) |
900 | 1350 |
|
Hight (mm) |
1700 | 1950 |
|
Batch Size (kg) |
3/10 | 10/20 |
|
Capacity (kg/h) |
Up to 35 |
Up to 70 |
|
Roasting Time (min)* |
10-20 | 10-20 |
* Roasting Time depends on the type of roasting desired.
Data subject to possible modifications and not necessarily definitive.
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Available in the Classic as well as Avantgarde version, MAESTRO is the software applied to the Specialty Roasters, giving the roast master the chance to choose either the complete freedom of manually roasting or the pre-setting of the desired roasting profiles. The system enables to save and export the roasting data, organising them later as preferred.
BENEFITS FOR THE ROAST MASTER
◾ User-friendly new maestro HMI on board
◾ Possibility to remote the HMI on external devices
◾ Rate-of-rise monitoring
◾ Current roasting trends visualisation
◾ Overview of all key roasting parameters
◾ All roasting data are saved on USB devices
◾ Maestro HMI is Cropster ready
◾ Remote assistance
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[tag_line] => How flexible storage solutions make life easier
[overview] => Green coffee storage solutions need to be flexible and should consider how many coffee origins will be used during production, and what the desired storage time in green silos or in the warehouse should be. This will also always depend on the available storage space. IMA Coffee Petroncini supplies highly flexible solutions for both indoor and outdoor storage depending on the facility space available. To adapt best, square-shaped, polygonal or circular solutions are possible, together with rotary distributors and weighing devices specifically designed for green coffee processing.
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[versions_overview] => Petroncini’s cutting-edge batch-weighing device can be installed beneath the silos making it possible to accurately dose the green coffee blend or single-origin coffee ready to be sent to the roaster. Despite the visible space-saving compared to standard valves, the special dosing valves applied to Petroncini weighing system enable high-quantity dosing. This optimises dosing times and ensures the highest precision of the batch. The capacity of the batch weighing system should be equal or greater than the roaster capacity. The determined weight will be recorded and used for calculating the roasting yield.
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[cover_name] => Roasted Coffee Storaging
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[cover_focus_content] => Flexible storaging solutions and gentle handling thanks to anti-breakaging devices
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[tag_line] => Maximum preservation of the coffee beans
[overview] => Once roasted, it is extremely important to preserve the integrity of the beans, because a fall of more than 500 mm risks damaging them. Petroncini provides squared, polygonal or circular silos for small and big capacity.
Silo capacity can vary from a few hundred kg up to many tons and the shape depends on the capacity and available space. Inside every silo and every silo cell, special devices are installed to gently escort the coffee during its fall. There are different types of shock absorbers available, also designed to avoiding product obstruction especially considering the high production capacity up to 5 tons per hour.
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[highlight] => Receiving cyclones and rotary distributors designed with special shock absorbing material.
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[highlight] => Internal and external installations and different materials and colour available.
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[highlight] => Complete automation of the storaging process depending on the plan, for the complete traceability of the coffee batches.
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[content] => Production Manager: Automation - Process - Traceability
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[versions_title] => Your partner on production schedule
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[versions_tag_line] => Your partner on production schedule
[versions_overview] => The Production Manager® is the perfect tool for monitoring the production of the batches, starting from the agenda of raw coffee components up to packaged product.
It is a useful dashboard to launch the daily production batches of the roasters, identify quantity of the coffee present in the receiving silos and the roasted and ground storaging sections, avoiding any production and contamination errors.
It has a list of active or past lots for monitoring the relative coffee quantities in the time of interest.
It can also act as a traceability system starting from any area of product interest, from the green lot to the packaged product, and viceversa, thus helping to trace any critical issues.
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[tile_description] => In the whole coffee processing, the roasted coffee handling and conveying systems represent very important steps to ensure the preservation of the product and its quality.
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[tag_line] => Gentle conveying of the roasted coffee
[overview] => The first step after roasting and destoning is weighing. The coffee needs to be weighed to check what shrinkage occurred during the roasting phase, normally done with a batch weighing system. After that, the coffee must be sent to the storaging silos and there are different solutions for handling this phase.
In the whole coffee processing, the roasted coffee handling and conveying systems represent very important steps to ensure the preservation of the product and its quality.
Roasted coffee can be handled pneumatically or mechanically, which is better depending on the plant capacity/h and the distance from the connected equipment, such as receiving cyclones and rotary distributors above the storaging silos.
The attention to the product preservation is maximum.
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[highlight] => Tubular drag conveyor or chain conveyor in the longer distances for the maximum aroma protection.
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[highlight] => Pneumatic conveying by compression or aspiration for the highest flexibility and multiple discharge.
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[highlight] => Special pneumatic handling systems, self-regulating according to the specific weight of the roasted coffee.
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[highlight] => Receiving cyclones and rotary distributors above the storaging silos are engineered with special materials to avoid any breakages.
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[content] => Pneumatic Transport in Aspiration to reach the long distance taking care of the coffee.
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[versions_title] => TPA system®
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[versions_tag_line] => TPA system®
[versions_overview] => Pertoncini TPA system® is a pneumatic trasport in aspiration especially developed for handle the roasted coffee. It has a great flexibility of application, such as elbows, inclined pipes, the option of fixing it to the ground or to the ceiling, multiple discharges and 2-way valves. That means different routes can be installed inside the production area, bypassing any constraints even where there is an existing production complex. Petroncini has developed the TPA system® which guarantees pneumatic product handling for up to 60 m of suction pipes. This system definitely requires less maintenance than mechanical conveyors, avoiding almost all breakage or at least reducing it to a negligible percentage while preserving the aroma.
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