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SEMI-AUTOMATIC LOADING SYSTEMS FOR TRAYS/FRAMES

Semi-automatic vial loading and unloading systems

The aseptic production of pharmaceuticals usually takes place in cleanrooms in order to prevent contamination. IMA Life semi-automatic systems provide a controlled solution for loading frames in/out of a freeze dryer, avoiding manual interactions with vials.

The aseptic production of pharmaceuticals usually takes place in cleanrooms in order to prevent contamination. IMA Life semi-automatic systems provide a controlled solution for loading frames in/out of a freeze dryer, avoiding manual interactions with vials.

A real step forward in tray & frame vial loading

Although operator intervention is regulated strictly, it still is the main source of contamination.  IMA Life semi-automatic tray and frame loading/unloading system meets the highest industry standards for the aseptic operations, drastically reducing human intervention and minimising contamination risks.

The semi-automatic loading and unloading system is very similar to our fully automatic system. The difference lies in the transport of the vials from the infeed/outfeed (un)loading system to the lyophilizer. As with the fully automatic system, the semi-automatic solution fills the gap between aseptic filling and capping operations. It is suitable for cleanroom environments and pre-arranged for open RABS technologies.

 

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SEMI-AUTOMATIC LOADING SYSTEMS FOR TRAYS/FRAMES Highlights

1.
Loading and unloading speed up to 300 vials/minute.
2.
Semi-automatic operations with reduced human interventions.
3.
Fully compliant to Annex 1 guidelines.
4.
Excellent integration with freeze dryers, upstream and downstream machines.
5.
Automatic fence located around vial pack.
6.
Quality fence design with hooking mechanism fit for automatic unloading operations.
7.
Pre-arranged for oRABS technologies.
8.
Modular design technology .
IMA Life tray and frame system are fully Annex 1 compliant and can be used in new design facilities or as an upgrade for existing operations. It can be installed as part of a new freeze dryer installation and as retrofit with existing freeze dryers, even non-IMA Life. The system is used with trays
  • Technical Data
  • Machine Layout
 
SEMI-AUTOMATIC LOADING SYSTEMS FOR TRAYS/FRAMES Layout

SEMI-AUTOMATIC LOADING SYSTEMS FOR TRAYS/FRAMES Gallery

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Frame bulk
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Vial flow top view
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Tray and accumulation table overview
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Tray and accumulation table, side view
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Semi-automatic loading and unloading system – general overview
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Semi-automatic loading and unloading system with laminar flow-front view.
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