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SMART
Filling, stoppering and capping machine
Time and ease of use are of the essence with small to medium batch production, but with SMART, IMA expertise has gone even further, combining proven technology with high quality standards and the reliability required for all aseptic filling needs.
Time and ease of use are of the essence with small to medium batch production, but with SMART, IMA expertise has gone even further, combining proven technology with high quality standards and the reliability required for all aseptic filling needs.
Inspired by excellence
SMART is part of the IMA LIFE range of liquid filling, stoppering and capping machines for aseptic environments. Particularly suited to small to medium batch production, configured to handle glass and plastic vials within the SVP (small volume parenterals) filling range. The machine is completely servo-driven and can reach up to 120vpm and contemporarily offer 100% IPC of all vials filled. All types of dosing systems can be installed on the machine. Configuration for LVP (large volume parenterals) available as well.
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Production Plant
IMA Life
SMART Highlights
1.
Suitable for small to medium batch production with output up to 120/vpm or medium to high with output up to 300/vpm (Smart 300 series).
2.
Slim andsmart pharma design, fit for each type of layout, even when space constraints are an issue .
3.
100% check-weighing of all filled vials .
4.
Integrated capping operations in Grade A environment available.
5.
Easy and fast size changeover through quick snap release.
6.
Suitable for installation under isolator, cRABS or other containment solutions.
7.
First/Last Drop In (FLDI) and refilling
8.
Restoppering (only for SMART and SMART 300 LV).
Whichever your filling layout requirement is, SMART’s compact and flexible design fits well. From wall installation to right-to-left or left-to-right execution, space constraints are no longer a limit.
SMART VERSIONS
SMART 300 VERSION
SMART 300 is the answer to the increasing demand for even more flexible and versatile liquid processing solutions. Short start-up times, easy changeovers and a high degree of automation are key considerations. Particularly suited to medium to high batch production, configured to handle glass and plastic vials within the SVP (small volume parenterals) filling range, the machine is completely servo-driven and can reach up to 300vpm and contemporarily offer 100% IPC of all vials filled.
SMART 300 can be equipped with all types of dosing systems typical of aseptic operations, and is suitable for installation in cleanrooms, isolators, or other containment solutions, as all materials are compatible with sanitizing agents and suitable for VPHP exposure.
SMART 300 LV VERSION
SMART 300 LV offers a wide filling range, from 20 ml up to 500 ml (LVP), combining high accuracy, repeatability, and flexibility for batch changeovers and CIP/SIP operations (Cleaning and Sterilization in Place).
Fully servo-driven, the machine can reach up to 200 vials per minute while ensuring 100% In-Process Control (IPC) for all filled vials.
Compatible with all standard dosing systems for aseptic processes, SMART 300 LV is suitable for installation in cleanrooms, isolators, or other containment solutions. All materials are resistant to sanitizing agents and VPHP exposure.
Designed for high-value pharmaceuticals, SMART 300 LV is ideal for integration with product loss minimisation features.
- Technical Data
- Machine Layout
| TECHNICAL DATA SMART | ||||
| Model | SVP version | LVP version | ||
| Min. | Max. | Min. | Max. | |
| Vial diameter (mm) | 16* | 54 (up to 36 with double index) | 16* | 88 |
| Vial height (mm) | 35 | 91.4 | 35 | 150 |
| Stopper diameter (mm) | 13 | 20 | 13 | 32 |
| Filling volume | 0.10 | 100 | 0.10 | 500 |
| Output |
Up to 120 vpm with double index configuration |
Up to 75 vpm | ||
| Output with 100% IPC | Max. 120 vpm (double index) | Up to 75 vpm | ||
| Vial transport system | Intermittent motion | |||
| * Diameter smaller than 16 mm (up to 14.75 mm) can also be handled with dedicated size parts | ||||
| TECHNICAL DATA SMART 300 |
||
| Min. | Max. | |
| Vial diameter (mm) | 16* | 54 |
| Vial height (mm) | 35 | 95 |
| Stopper diameter (mm) | 13 | 32 |
| Filling volume | 0.10 | 100 |
| Output with 100% IPC | Up to 300 vpm | |
| Vial transport system | Intermittent motion | |
|
*Diameter smaller than 16 mm (up to 14.75 mm) can also be handled with dedicated size parts |
||
| TECHNICAL DATA SMART 300 LV |
||
| Min. | Max. | |
| Vial diameter (mm) | 30 | 78 |
| Vial height (mm) | 50 | 177 |
| Stopper diameter (mm) | 20 | 36 |
| Filling volume | 20 | 500 |
| Output | Up to 200 vpm | |
| Output with 100% IPC | Up to 200 vpm | |
| Vial transport system | Intermittent motion | |
SMART Gallery
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