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INJECTA 36
High-speed, advanced robotic processing for RTU
INJECTA 36 is a fine-tuned solution to enhance aseptic fill-finish capabilities and maximise processing line performance. Handling up to 36,000 RTU components per hour, in particular syringes, the system adopts innovative robotic and automation technologies.
INJECTA 36 is a fine-tuned solution to enhance aseptic fill-finish capabilities and maximise processing line performance. Handling up to 36,000 RTU components per hour, in particular syringes, the system adopts innovative robotic and automation technologies.
INJECTA 36. Increasing your potential.
The use of advanced robotic-driven manipulations versus conventional handling systems actually improves product quality and manufacturing efficiency.
INJECTA 36 handles pre-sterilised Ready-To-Use containers (syringes, vials or pre-capped cartridges) pre-arranged in tubs, allowing high process flexibility and adaptability.
Specialised robots perform all handling activities with no glass-to glass contact and without operator intervention. The result is “less time” spent validating aseptic conditions and superior agility for multi-product manufacturing.
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Production Plant
IMA Life
INJECTA 36 Highlights
1.
Innovative robotics replacing conventional material handling and improving product quality and manufacturing efficiency.
2.
Fully robotized statistical and 100% check-weighing.
3.
Precise, accurate and reliable fill-finish process with the highest performance.
4.
Perfectly suited to isolation technology or different containment solutions.
5.
Reduced isolator shell width, with positive impact on space ergonomics.
6.
Automatic calibration of weight cells without operator intervention.
7.
Downstream connection with de-nesting for vials.
8.
Downstream connection with automatic inspection of syringe to check for plunger presence with rejection of single non-conformities.
Doubling the robotic capacity, INJECTA 36 increases processing speed up to 36,000 units/hour, allows superior processing accuracy with 100% IPC, ensures innate flexibility, and satisfies the growing need to reduce the time to market of vaccines and key pharmaceuticals.
- Technical Data
- Machine Layout
| FEATURES | INJECTA FAMILY | ||
| INJECTA 36 | INJECTA 10 | INJECTA 6 | |
| Automation | Fully robotic automated | Fully robotic automated | Fully robotic automated |
| Footprint | 3,400 x 2,050 x 2,080 [L x W x H] | 7,200 x 4,500 x 2,080 [L x W x H] | 6,100 x 3,600 x 2,080 [L x W x H] |
| In-Process Control | 100% | 100% at full speed | 100% at full speed |
| RTU vial dimensions | Ø 16 – 42.4 mm | Ø 16 – 42.4 mm | Ø 16 – 42.4 mm |
| Output vials | up to 18,000 pcs/h | up to 12,000 pcs/h | up to 4,800 pcs/h |
| RTU syringe dimensions | 0.5 – 20 ml | 0.5 – 50 ml | 0.5 – 50 ml |
| Output syringes | up to 36,000 pcs/h | up to 12,000 pcs/h | up to 4,000 pcs/h |
| RTU cartridge dimensions | 1 – 20 ml | 1 – 20 ml | 1 – 20 ml |
| Output cartridges | up to 18,000 pcs/h | up to 10,800 pcs/h | up to 3,600 pcs/h |
| Suitable for high potent | Yes | Yes | Yes |
| Loading from depyrogenation tunnel | No | Yes | Yes |
