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ADAPTA 7-21-50
Capsule filler
ADAPTA synthesizes all the best of IMA Active competences in capsule filling. Available in multiple configurations, the machine is unique on the market and further underscores the hallmarks of the acknowledged ADAPTA capsule fillers.
ADAPTA synthesizes all the best of IMA Active competences in capsule filling. Available in multiple configurations, the machine is unique on the market and further underscores the hallmarks of the acknowledged ADAPTA capsule fillers.
More than a machine.
ADAPTA 50 features innovative technical solutions to manage complex solid dosage forms such as product combination in hard gelatine capsules or powder micro-dosing for Dry Powder Inhalers. The machine is available in multiple configurations, including the ADAPTA 7 and ADAPTA 21 versions, reaching speeds of 7,000 and 21,000 capsules per hour, respectively.
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Sustainability
The use of advanced sensors together with evaluation algorithms of produced data, allow full control of production, setting the premises for Advanced Control Strategies. Advanced machine learning functions are used for more efficient self-adjustment of process parameters: less waste, better product quality. All this maximises machine functionality, keeping the machine performance on target and allowing the single rejection of products out of specification. ADAPTA no-fill bypass prevents product waste if the capsule body is not present.
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Production Plant
IMA Active
ADAPTA 7-21-50 Highlights
1.
Excellent accessibility, making for quicker cleaning and maintenance operations thanks to the capsule infeed unit positioned at the centre of the transport plate.
2.
Adjustable dosing system optimising dosing precision and ensuring minimum product loss even at high speed.
3.
Built-in upside down scale for 100% gravimetric net weight control also for product combination by checking the capsule in suspension.
4.
Exceptional design flexibility: dosing units are reversible/interchangeable enabling plug-and-play shift between different machine configurations and capsule filling combinations.
5.
MAX new corporate HMI plays a strategic role in improving operator efficiency, while ensuring prompt responsiveness, enhanced predictability and easy learning.
ADAPTA technology guarantees total production control with any product dosage, ensuring optimal performance across all configurations, including ADAPTA 7 - 21 - 50.
- Technical Data
- Machine Layout
| ADAPTA 7 | ADAPTA 21 | ADAPTA 50 | |
| Maximum output (capsules/hour) | 7,000 | 21,000 | 50,000 |
| Number of capsules per cycle | 1 | 3 | 7 |
| Capsule size | 5-000, DB E-AA | 5-000, DB E-AA | 5-000, DB E-AA |
| Maximum installed power (KW) | 11 | 11 | 12.5 |
| Aspiration | 3,200 l/m – 2,400 mmH2O | 3,200 l/m – 2,400 mmH2O | 4,800 litres/minute – 3,100 mm H2O |
| Compressed air | 100 l/m – 6 bar | 100 l/m – 6 bar | 100 l/min – 6 bar |
| Vacuum | 100 m3/h – 3 mbar (abs.) | 100 m3/h – 3 mbar (abs.) | 100 m3/h- 3 mbar (abs.) |
| Standard voltage | 400 V – 50 Hz | 400 V – 50 Hz | 400 V 50 Hz |
| Weight (kg) | 1,200 | 1,250 | 1,300 |
