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DETECTA
High-speed inspection unit for RTU components
DETECTA is a fully integrated detection module downstream of fill-finish machines. It enhances process capabilities and maximises quality control along the line. With robotic precision, DETECTA verifies plunger presence and position of each tub component.
DETECTA is a fully integrated detection module downstream of fill-finish machines. It enhances process capabilities and maximises quality control along the line. With robotic precision, DETECTA verifies plunger presence and position of each tub component.
Ultimate quality control.
DETECTA is a flexible and fully modular system designed to adapt to various production needs. It is composed of multiple modules, each with dedicated functions, ensuring seamless integration and reliable quality control along the line.
These modules are connected by configurable conveyor systems, adaptable to different layout requirements.
DETECTA enables:
- Coding of tubs (QR code printing or label application);
- Detection of plunger presence and position for each syringe or pre-capped cartridge within the tub;
- Monitoring of stoppering process performance;
- Identification and rejection of single non-conforming components;
- Full tub rejection in case of non-conformities;
- Tracking and rejection of individual components previously marked as “bad” by the filling machine (e.g. due to failed IPC checks).
settings_applications
Production Plant
IMA Life
DETECTA Highlights
1.
Automatic coding of the RTU tub.
2.
Automatic verification of the tub's QR code or label.
3.
Fully automated check of plunger presence and position.
4.
Automatic rejection of single non-conformities from the tub.
5.
Full tub rejection.
6.
Upstream connection with the fill-finish machine.
7.
Downstream connection available upon request.
DETECTA uses advanced vision systems with telecentric and confocal cameras to provide continuous, high-precision quality control inside the nest.
It is the natural complement to high-speed syringe production lines with the INJECTA 36 fill-finish machine, ensuring maximum accuracy and safety.
- Technical Data
- Machine Layout
| FEATURES | DETECTA |
| Automation | Fully robotic automated or semi-automated configuration |
| Footprint (mm) | 6,000 x 4,700 x 2,050 [L x W x H] |
| Plunger check | 100% |
| RTU syringe dimensions | 0.5 – 20 ml |
|
Syringe output |
According to fill-finish machine |
| RTU cartridge dimensions | 1 – 20 ml |
| Cartridge output | According to fill-finish machine |
