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INJECTA 36
High-speed robotic processing for RTU syringes
INJECTA 36 is a fine-tuned solution to enhance aseptic fill-finish capabilities and maximise processing line performance. Handling up to 36,000 RTU components per hour, in particular syringes, the system adopts innovative robotic and automation technologies.
INJECTA 36 is a fine-tuned solution to enhance aseptic fill-finish capabilities and maximise processing line performance. Handling up to 36,000 RTU components per hour, in particular syringes, the system adopts innovative robotic and automation technologies.
INJECTA 36. Single detection, single rejection.
The use of advanced robotic-driven manipulations versus conventional handling systems actually improves product quality and manufacturing efficiency.
INJECTA 36 handles pre-sterilised Ready-To-Use containers (syringes, vials or pre-capped cartridges) pre-arranged in tubs, allowing high process flexibility and adaptability.
Specialised robots perform all handling activities with no glass-to glass contact and without operator intervention. The result is “less time” spent validating aseptic conditions and superior agility for multi-product manufacturing.
The highest accuracy and safety in plunger presence detection and single non-conformity rejection are ensured by DETECTA, IMA Life’s ultimate high-speed inspection unit, which can be integrated downstream of INJECTA 36.
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Production Plant
IMA Life
INJECTA 36 Highlights
1.
Innovative robotics replacing conventional material handling and improving product quality and manufacturing efficiency.
2.
Precise, accurate and reliable fill-finish process with the highest performance.
3.
Perfectly suited to isolation technology or different containment solutions.
4.
Reduced isolator shell width, with positive impact on space ergonomics.
5.
Automatic calibration of weight cells without operator intervention.
6.
Downstream connection with DETECTA, inspection unit and de-nesting machine.
Doubling the robotic capacity, INJECTA 36 increases processing speed up to 36,000 units/hour, allows superior processing accuracy with 100% IPC, ensures innate flexibility, and satisfies the growing need to reduce the time to market of vaccines and key pharmaceuticals.
- Technical Data
- Machine Layout
| FEATURES | INJECTA FAMILY | ||
| INJECTA 36 | INJECTA 10 | INJECTA 6 | |
| Automation | Fully robotic automated | Fully robotic automated | Fully robotic automated |
| Footprint (mm) | 3,400 x 2,050 x 2,080 [L x W x H] | 7,200 x 4,500 x 2,080 [L x W x H] | 6,100 x 3,600 x 2,080 [L x W x H] |
| In-Process Control | 100% | 100% at full speed | 100% at full speed |
| RTU vial dimensions | Ø 16 – 42.4 mm | Ø 16 – 42.4 mm | Ø 16 – 42.4 mm |
| Vial output | up to 18,000 pcs/h | up to 12,000 pcs/h | up to 4,800 pcs/h |
| RTU syringe dimensions | 0.5 – 20 ml | 0.5 – 50 ml | 0.5 – 50 ml |
| Syringe output | up to 36,000 pcs/h | up to 12,000 pcs/h | up to 4,000 pcs/h |
| RTU cartridge dimensions | 1 – 20 ml | 1 – 20 ml | 1 – 20 ml |
| Cartridge output | up to 18,000 pcs/h | up to 10,800 pcs/h | up to 3,600 pcs/h |
| Suitable for high-potent | Yes | Yes | Yes |
| Loading from depyrogenation tunnel | No | Yes | Yes |
INJECTA 36 Gallery
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Filling and stoppering
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Nest loading
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Filling and IPC area overview
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Re-nesting of filled syringes
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Batch start phase
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Filling and plungering
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Nest pick-up
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Plunger feeding
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De-lidding
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Detecta, plunger presence position
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Detecta, tub transfer for outlet-single rejection
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Detecta, plunger presence position front view