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Combiseptic
Filling and sealing of pre-formed cups
The filling and sealing machine COMBISEPTIC is a continuous-motion, accurate and efficient solution for yoghurts and desserts, suitable for different hygienic standards and allowing maximum flexibility thanks to its modular concept.
The filling and sealing machine COMBISEPTIC is a continuous-motion, accurate and efficient solution for yoghurts and desserts, suitable for different hygienic standards and allowing maximum flexibility thanks to its modular concept.
The format-flexible multi-layer filler for different hygiene levels. Modular construction, flexible in size and equipment
Offering wide scale flexibility in terms of size, shape and multi-layer presentations, the COMBISEPTIC filling and sealing machine handles liquid-to-pasty products with or without particulates.
Maximum filling volume reaches 500 ml and output ranges between 9,000 and 16,200 cups/h. Additional flexibility is possible with simultaneous filling of 2 different formats. Depending on the market and product requirements, the following hygiene levels are available: ‘Clean’ and ‘Ultra-clean’.
The fill & seal machine COMBISEPTIC is able to fill liquid to pasty products such as plain or fruited yoghurt, quark, crème fraîche, mousse, custard, dips, processed cheese etc. – with and without particulates – in single and multi-layers. The servo-driven fillers result in very high filling accuracies.
COMBISEPTIC Highlights
1.
Controlled, sterile air supply in the filling area up to the sealing station.
2.
Modular concept with format-flexible design.
3.
Simultaneous filling of 2 different formats.
4.
Clean and ultra-clean execution, according to specific needs.
Products to be filled
The COMBISEPTIC is able to fill liquid to pasty products such as plain or fruited yoghurt, white cheese, crème fraîche, mousse, custard, dips, processed cheese, etc.
Filling Solutions
With its' long term experience in filling liquid to pasty products into different kind of cups GASTI offers a large variety of different filling possibilities. The fillers are known for their outstanding filling accuracy, a factor which inevitably leads to minimal product loss and enhanced productivity. Covering a wide range of filling styles, countless customized and tailor-made design possibilities are available to satisfy specific requests.
Cup formats
Different kind of cup formats of pre-formed cups can be filled.
- Technical Data
| TECHNICAL DATA COMBISEPTIC | |||
| Diameter round cup | 97 mm | Filling volume main filler | 50 – 500 ml |
| Min./max. cup height |
50 / 130 mm | Filling volume pre-/post filler | 10-60 ml or 10-160 ml or 25-250 ml |
| MATERIALS | |||
| Cups | PP, PS, plastic cup with cardboard sleeve (e. g. K3®, Desto) | ||
| Lids | Pre-cut lids made of PET, PP, Alu compound, Alu with coex layer (e. g. ComforLid) | ||
| Snap-on lids | Pre-made, stackable snap-on lids made of PET, PP or PS | ||
| OUTPUT | |||
| COMBISEPTIC 81 | 16.200 cups/h | ||
| STANDARDS | |||
| Standard configuration | Vertical cup destacker, filling station (CIP-capable), incl. nozzles & capacitive level control, sealing lid applier, heat sealing, cup lifting out | ||
| Hygiene class | Clean (VDMA I + II) | ||
| OPTIONS | |||
| Hygiene class | Ultra-clean (VDMA III) | ||
| Decontamination | UVC, Pulsed Light and H2O2-UVC-combined sterilization | ||
| Filling | Pre- and post filler | ||
| General | Cup stack buffer magazine, particle remover, leakage test, inkjet printing, snap-on lid, format flexibility, servo driven, sterile air cabin | ||
