DOGASEPTIC • Filling and sealing of pre-formed cups • IMA Group

Dogaseptic

Filling and sealing of pre-formed cups

With a completely enclosed processing tunnel with sterile air overpressure, the DOGASEPTIC filling and sealing machine is the ultimate answer for ultra-clean and aseptic processing thanks to packaging material sterilisation and safe germ reduction.

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Completely enclosed machine, with sterile air overpressure.

Providing the safest levels of hygiene with germ reduction up to log 6 bacillus subtilis, the aseptic filling and sealing machine DOGASEPTICfor pre-formed cups completes the process thanks to a conveyor inside an enclosed tunnel with sterile air overpressure. The filling & sealing machine DOGASEPTIC is ideal for fermented milk products, desserts, aerated products, cream, fruit preparations/sauces, soft drinks, etc. Maximum filling volume reaches 700 ml and output ranges between 9,600 and 20,160 cups/h.

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DOGASEPTIC Highlights

1.
Completely enclosed machine.

2.
Conveyor in an enclosed tunnel with sterile air overpressure.

3.
Ultra-clean or Aseptic execution, according to specific needs.

4.
Divided product hopper for assorted filling as an option.

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Products to be filled

The DOGASEPTIC was designed for multi-layer and assorted filling of liquid to pasty products - with or without particulates - as well as all types of yoghurt and desserts such as custard, pudding and mousse - with and without cream toppings.

Filling Solutions

With its' long term experience in filling liquid to pasty products into different kind of cups GASTI offers a large variety of different filling possibilities. The fillers are known for their outstanding filling accuracy, a factor which inevitably leads to minimal product loss and enhanced productivity. Covering a wide range of filling styles, countless customized and tailor-made design possibilities are available to satisfy specific requests.

Cup formats

Different kind of cup formats of pre-formed cups can be filled.

Technical Data

TECHNICAL DATA DOGASEPTIC
Round cup max. Ø	115 mm (DS 42) 95 mm (DS 82)	Filling volume main filler	25 – 250 ml or 50 – 500 ml or 70 – 700 ml
Min./max. cup height	50/130 mm (DS 42 + DS 82)	Filling volume pre-/post-filler	12,5 – 125 or 25 – 250 ml
MATERIALS
Cups	Pre-made stackable cups made of PP, PS, Plastic cup with cardboard sleeve (e. g. K3®, Desto)
Lids	Pre-cut lids made of PET, PP, Alu compound, Alu with coex layer (e. g. ComforLid)
Snap-on lids	Pre-made, stackable snap-on lids made of PET, PP or PS
OUTPUT
DOGASEPTIC 42	9,600 cups/h
DOGASEPTIC 82	20,160 cups/h
STANDARDS
Standard configuration	Vertical cup destacker, filling station (CIP), incl. nozzles & capacitive level control, sealing lid applier, heat sealing, cup lifting out
Hygiene class	Aseptic (VDMA V)
OPTIONS
Filling	Pre- and post-filler
Others	Cup stack buffer magazine, particle remover, leakage test, inkjet printing, snap-on lid, format flexibility, STERIMATIC, servo driven

DOGASEPTIC Gallery

Cup magazine

Horizontal cup feeder

Dosing station

Filler

Lid magazine

Sealing station & Cup leakage test device

Cup leakage test device & Rake transport

Discharge conveyor with cup rejection for leaky cups

Cup discharge conveyor

HMI