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Petroncini TMR Roasters
For a sustainable and cost-effective roasting
Modular roasters feature an external heat generation unit which allows superior productivity and layout flexibility. This model can roast up to 720 kg per cycle and include an innovative energy-saving system.
Modular roasters feature an external heat generation unit which allows superior productivity and layout flexibility. This model can roast up to 720 kg per cycle and include an innovative energy-saving system.
SUPERIOR PRODUCTIVITY,
LAYOUT FLEXIBILITY,
INNOVATIVE ENERGY-SAVING SYSTEM
TMR Roasters are modular drum roasting machines designed to perform a wide range of coffee profiles, with a capacity of 1000 to 3600 kilograms per hour. Ideal for industrial production requiring high engineering and safety standards, TMR Series offers high profitability and a consistent roasting process.
TMR Series integrates the Roasting Air Recirculation and Heat Recovery, using a single burner for both heat generation and afterburning, reducing CO, formaldehyde, VOCs and NOx emissions and saving 35-45% more energy compared to traditional machines.
TMR Roasters ensure consistent roast degree and time, delivering excellent bean quality despite varying factors like environment temperature changes, coffee moisture, or lot differences. It is ideal for frequent recipe changes with guaranteed repeatability, allowing for innovative roasting profiles that enhance flavor and physical characteristics.
Roasting profiles are created with the ORCHESTRA control system, where time and bean temperature are independently controlled, ensuring consistent product quality from the first to the last batch, with precise control over time, in order to reach the exact coffee color and flavor desired.
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Sustainability
Low energy consumption and reduced NOX, VOC and CO emissions by using a unique heat generator that acts both as burner and thermal afterburner.
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Production Plant
IMA Coffee Petroncini
Petroncini TMR Roasters Highlights
1.
The roasting process is fully automatic and ensures consistent degree of roast and roasting time
2.
TMR is suitable for frequent recipe changes with the guarantee of repeatability and consistency
3.
The roasting profiles are previously designed and the roasted product has the exact color, moisture and taste desired
4.
The ORCHESTRA - Extreme Roasting Control guarantees the perfect repeatability of the roasting profiles, batch after batch.
5.
TMR single burner and the efficient heat recovery system guarantee the lowest energy consumption
6.
TMR roasters are equipped with more than 50 sensors, probes and pressure controls
7.
TMR roasting process ensures consistent degree of roast and roasting time, in order to reach the best bean quality consistency
8.
The modular layout allows to easily access the machine's sections for maintenance operations and even for any mechanical fine-tuning intervention
Extreme Roasting Control
ORCHESTRA is the integrated management and control system of the TMR Series.
TIME-TEMPERATURE LOGIC
ORCHESTRA allows you to pre-set roasting profiles according to a time-temperature logic, also controlling the time as an independent variable of the process. It is thus possible to maintain full control of the different roasting phases, determining the final characteristics of the coffee from the beginning.
It is the answer to the need to obtain constant roasting results over time, especially for products such as pods and capsules, eliminating external influences like the humidity of green coffee, the quantity of the batch entering the roaster, and environmental variables. ORCHESTRA enables full personalisation of the recipes by previously designing the roasting profiles and by setting the time and bean temperature as independent variables.
During the setting of the various set-points, ORCHESTRA shows a simulation of the roasting profile and the ending time estimated. During the process, the preset profile and the curve in progress will overlap in the visualisation of the roasting trend, thanks to the precise self-tuning of the machine’s process parameters.
These features guarantee exactly the same final color, moisture and taste, day by day, during production.
Roasting Emission Treatment and Energy Saving
During the thermodynamic cycle, the burner also functions as an afterburner, cleaning the roasting air at high temperatures before it re-enters the drum. Simultaneously, the exhaust air is expelled already cleaned. This system enables TMR to meet strict local regulations on exhaust gases, reducing NOX, VOC, and CO emissions, even under the most demanding limits.
Furthermore, the ORCHESTRA control system acts as a true partner in energy saving by automatically adjusting all roasting parameters to optimize the entire process, resulting in a significant reduction of the carbon footprint. With this, TMR roasting technology achieves an average energy saving of 35-40% compared to traditional roasters.
Lab roaster with unlimited performances
TMR 25 Lab roaster has been specially designed to achieve the desired roasting profile in terms of time, colour and flavour thanks to an innovative system that allows to previously designed the roasting curves.
Counting on the same technical features of the industrial TMR Series models, TMR 25 Lab can roast up to 25 kg/cycle, thus minimizing the waste of energy and good quality coffees. The roasting profiles created can be transferred on industrial roasters without any parameters modifications, having the same results in terms of product properties. It is an essential tool, which allows the customers to TMR 25 Lab and improve the quality of their product and its performance, carry out specific test before starting industrial production.
One unit of TMR 25 is also at disposal for test and trial at the IMA Coffee Lab, where is also possible to perform product analysis and cup tasting.
- Technical Data
| TMR250 | TMR400 | TMR720 | |
|
Length (mm) |
4600 | 5800 | 7300 |
|
Width (mm) |
2600 | 3050 | 3900 |
|
Hight (mm) |
4600 | 4900 | 6000 |
|
Batch Size (kg) |
150-250 | 250-400 | 500-720 |
|
Capacity (kg/h) |
Up to 1250 |
Up to 2000 |
Up to 3600 |
|
Roasting Time (min)* |
8-20 | 8-20 | 8-20 |
* Roasting Time depends on the type of roasting desired
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[tag_line] => Elegance and tradition
for the strongest roasters ever
[overview] => Ranging from 100 up to 1600 kg per hour capacity, TTA Roasters are renowned worldwide for their manufacture quality typical of the Made in Italy tradition, combined with a precise roasting control that allows to reach coffee with a dense and rich aroma.
The air convection technology, without using a direct flame, allows a perfect coffee roasting control, optimizing the thermal efficiency and the flavor development.
Particularly suitable for medium and high productions, TTA Roasters require a limited layout space and an easy and fast installation on site.
MAIN FEATURES
◾ Repeatability of the aroma guaranteed by the roasting profiles management
◾ Drum design guarantees the perfect mixing of the beans
◾ Double cover of the roasting drum for the maximum thermal efficiency
◾ Powerfull fans for the complete roasting air management, resulting in adjustable convection/conduction ratio
◾ Rapid and uniform cooling in a stainless steel tank
◾ Effective chaff separation
◾ Total security during the process thanks to reliable devices installed as a serie applications
◾ Green coffee loader and destoner are available in combination with the roaster
◾ TTA Roasters can be fitted with an independent afterburner and a catalytic system.
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[highlight] => Available also in TTR Version with Heat Recovery and Air Recirculation systems
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[highlight] => The Roasting technologies guarantee the repeatability of the aroma and roasting recipes
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[technical_data] => | TT25 | TT60 | TT120 | TT240 | TT400 | |
|
Length (mm) |
2543 | 3250 | 4400 | 6300 | 7200 |
|
Width (mm) |
956 | 1350 | 1700 | 2400 | 3000 |
|
Hight (mm) |
2500 | 2550 | 3400 | 3750 | 3900 |
|
Batch Size (kg) |
25 | 60 | 120 | 240 | 400 |
|
Capacity (kg/h) |
up to 100 | up to 240 | up to 480 | up to 960 | up to 1600 |
|
Roasting Time (min)* |
12 – 20 | 12 – 20 | 12 – 20 | 12 – 20 | 12 – 20 |
* Roasting Time depends on the type of roasting desired
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OPERA30 allows you to customize recipes and process parameters in a flexible and quick way, obtaining the desired sensory profiles with the guarantee of a perfect repeatability of the product quality over time.
The roasting data and profiles are saved and available at any time within the system, and can be organized in the way you prefer thanks to the Roasting Manager, the new application integrated into OPERA30.
MAIN BENEFITS FOR THE USER
◾ Fully automatic pc-based control
◾ Clear presentation of the machine’s status
◾ Roasting profiles pre-setting
◾ 30 Setpoints of roasting for each recipe
◾ 999+ Freely definable recipes
◾ Automatic repeatability of the profiles saved
◾ Perfect reproducibiliy by eliminating the external influences (Advanced version)
◾ Overview of all key roasting parameters
◾ All roasting data are saved for further analysis
◾ Operations directly on board or from the control room
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With the same technical features of industrial drum roasters, TTA25 is a unique fusion between full process reproducibility and customisation of the roasting profiles, even for small productions.
That’s why, TTA25 is the perfect solution also for R&D purposes.
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Petroncini TTA Roasters
From 25 up to 400 kg per batch, TTA Roasters have a compact and reliable design. The air convection technologies allow a perfect coffee roasting control, optimizing the thermal efficiency and the flavour development.
Elegance and tradition
for the strongest roasters ever
for the strongest roasters ever
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[tag_line] => How flexible storage solutions make life easier
[overview] => Green coffee storage solutions need to be flexible and should consider how many coffee origins will be used during production, and what the desired storage time in green silos or in the warehouse should be. This will also always depend on the available storage space. IMA Coffee Petroncini supplies highly flexible solutions for both indoor and outdoor storage depending on the facility space available. To adapt best, square-shaped, polygonal or circular solutions are possible, together with rotary distributors and weighing devices specifically designed for green coffee processing.
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[highlight] => Petroncini’s cutting-edge batch-weighing device can be installed beneath the silos making it possible to accurately dose the green coffee.
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[highlight] => Polygonal storaging silo for the best space optimisation and processing a wide range of coffee origins.
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[highlight] => Petroncini’ Production Manager® is a useful tool to manage the coffee in the storage, avoiding contamination and production downtimes.
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Green Coffee Storaging and Dosing
Flexible indoor and outdoor storaging and the most accurate dosing solutions for the maximum process efficiency and productivity, tailored on the plant layout and the processing line downstream.
How flexible storage solutions make life easier
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[overview] => Once roasted, it is extremely important to preserve the integrity of the beans, because a fall of more than 500 mm risks damaging them. Petroncini provides squared, polygonal or circular silos for small and big capacity.
Silo capacity can vary from a few hundred kg up to many tons and the shape depends on the capacity and available space. Inside every silo and every silo cell, special devices are installed to gently escort the coffee during its fall. There are different types of shock absorbers available, also designed to avoiding product obstruction especially considering the high production capacity up to 5 tons per hour.
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It has a list of active or past lots for monitoring the relative coffee quantities in the time of interest.
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Roasted Coffee Storaging
Squared, polygonal or circular silos for small and big capacity equipped with fall shock absorbers and multidischarge systems for the maximum product preservation with easy access and cleaning.
Maximum preservation of the coffee beans
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[tile_description] => Weighing system for the highest precise blend dosing and drum horizontal mixers with dust-tightness by way of suction, avoiding product contamination and keeping the working area clean.
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[cover_focus_content] => The most accurate solutions for blend preparation.
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[tag_line] => LINE-S Cone Valve
high recipes accuracy preserving the product
[overview] => The batch weighing system is the most accurate dosing coffee system for creating blends according to specific needs.
In the Petroncini weighing system, accuracy is guaranteed by three loading cells and the management of the LINE-S Cone Valve.
Using a pneumatic actuator that works on a vertical axis, these valves allow for volume optimisation. By working in three positions: open, closed and “fine dosing”, the LINE-S Cone Valve is able to guarantee an accurate dosing process.
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[highlight] => Dosing valves with coarse and fine dosing ensures high recipe accuracy.
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[highlight] => Volume optimization through the action of LINE-S Cone Valve.
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[highlight] => Easy maintenance and self-cleaning are guaranteed by compressed air injection.
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[content] => Drum Horizontal Mixer for any capacity requirements
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[versions_overview] => Generally, if a company processes many coffee varieties, the blending phase is crucial to guarantee product homogenisation. The beans coming from different silo cells are mixed and then sent to the packaging lines for coffee bean bag preparation or to the grinders to be ground.
Petroncini provides two types of blending machines combined with a batch-weighing system. The traditional solution is the horizontal mixer with rotating drum, equipped with helicoidal paths moving the product back and forth to perfectly mix the beans. A more advanced solution is a batch auto-cleaning blender suitable for companies that sell roasted coffee beans in bags or for specific hygiene requirements. In this case, the suction system combined with special mechanical components inside the mixer means small pieces of coffee can be removed from the blended product.
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