Extreme flexibility to package your coffee capsules

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The brand new Synkro is the IMA Coffee fastest technology for coffee capsule filling and sealing based on an innovative capsule transfer system using independent magnetic shuttles.

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The SYNKRO is a latest generation machine for coffee capsule filling and sealing. With its high degree of automation in a compact design, it can handle all types of capsules, whatever material they are made of – aluminum, plastic, compostable materials. 

Thanks to its innovative capsule transfer system based on the use of independent magnetic shuttles, it guarantees high flexibility, allowing different dwell times at each operating station. 

The SYNKRO is equipped with an innovative precise and accurate dosing system guaranteeing an extremely gentle product handling. 

The cantilever design ensures great accessibility for maintenance and cleaning operations.  
According to the machine configuration, SYNKRO is able to reach up to 1200 capsules per minute.

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The use of the magnetic shuttle transfer system ensures energy saving if compared to traditional capsule transfer systems.
The use of ultrasonic technology for packaging material sealing guarantees energy saving if compared to traditional heat-sealing systems.

The SYNKRO can handle compostable and recyclable materials (capsule, filter, lid).



 

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SYNKRO




Production speed (capsule/min)
800
1200


Power consumption (kW)
40


Machine weight (kg)
9000


Nitrogen consumption (Nl/h)
650


Compressed consumption (Nl/h)
1200


Compressed air pressure (bar)
6



Data for SYNKRO 800 ppm version.

Data subjected to possible technical modifications and not necessarily definitive.

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SYNKRO

The brand new Synkro is the IMA Coffee fastest technology for coffee capsule filling and sealing based on an innovative capsule transfer system using independent magnetic shuttles.

NEW CONCEPT OF PERFORMANCE

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UNIKA is a modular capsule filling and sealing machine and strikes a perfect balance between performance and practicality. The modular construction design allows high flexibility in achieving custom-made solutions for almost any kind of product.

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UNIKA is able to handle any capsule type available on the market, fed in bulk or stacked. The denester is a space-saving cost-effective solution to feed stackable capsules. The centrifugal unscrambler allows handling of all capsule types, stackable and non-stackable, granting high autonomy. A robotized depacker unit is available for Nespresso compatible aluminum stacked capsules only.
Capsules can be closed at the top with aluminum film, micro perforated, filter paper, triplex coupled, PP and compostable lid. Filters and diaphragms can be inserted into capsules and on their bottom.
Accurate product dosing is made possible thanks to precise and extremely gentle product handling to suit a wide range of products to be filled – coffee with different densities, tea and soluble powders. Liquid flavor dosing is also possible.
The pull-out operating system significantly reduces line downtimes resulting in a great efficiency increase. The entire production process can easily be monitored by a single operator performing all operations on the front side of the machine. The unique ergonomic cantilever design assures great accessibility for maintenance, service and easy cleaning both from the front and from the back side of the machine.
According to the machine configuration, UNIKA is able to reach up to 600 capsules per minute.

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The use of ultrasonic technology for packaging material sealing guarantees energy saving if compared to traditional heat-sealing systems.
The UNIKA can handle compostable and recyclable materials (capsule, filter, lid).



 

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UNIKA 8
UNIKA 10




Production speed (capsule/min)
480
600


Power consumption (kW)
40


Machine weight (kg)
8000


Nitrogen consumption (Nm3/h)
1500


Compressed consumption (Nm3/h)
800


Compressed air pressure (bar)
6



Data subjected to possible technical modifications and not necessarily definitive.

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UNIKA

UNIKA is a modular capsule filling and sealing machine and strikes a perfect balance between performance and practicality. The modular construction design allows high flexibility in achieving custom-made solutions for almost any kind of product.

ACCURATE DOSING, SUPERIOR EFFICIENCY, UNIQUE QUALITY.

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The 595 handles both injected and thermoformed capsules at speeds reaching 450 capsules/minute and easily integrates the required features to run all possible single serve capsule configurations available on the market today.
The machine’s modular design also allows for a variety of sealing systems according to capsule type, materials and dosed product: cut and thermosealing for lids; cut and ultrasonic sealing for lids; assembly and ultrasonic sealing for cap closures.
The machine handles inner components to be placed and sealed inside the capsule before dosing, such as plastic filters, paper filters and bottom lids. In the drip coffee configuration, the 595 is equipped with a filter paper feeding, cutting, punching, deep-drawn pleating and sealing unit to place a pleated paper filter into the capsule.
In the case of self-protected capsules, the 595 also works in modified atmosphere using a nitrogen chamber or an autoclave (596 module).

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The use of ultrasonic technology for packaging material sealing guarantees energy saving if compared to traditional heat-sealing systems.

The machine motorization is handled with the aim to avoid power waste. Kinetic energy generated during braking is shared and absorbed by other modules.

The hermetic chamber of 595 module has been shaped around the profile of the processed capsules to assure minimum nitrogen consumption.
The 595 can handle compostable and recyclable materials (capsule, filter, lid).




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TECHNICAL DATA 595




Model
595-596
595


Production speed (6 lanes)
480 capsules/min. – 80 cycles/min.


Power Consumption
12 kW
8 kW


Machine Weight
10,000 Kg
7,000 Kg


Nitrogen consumption
110 Nl/min.
–


Compressed air consumption
410 Nl/min.
150 Nl/min.


Compressed air pressure
6 bar



Filter paper reel
Lid material reel

Max. outer diameter 500 mm – Max inner diameter 76 mm




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The 595 is high-speed filling and sealing machine for single serve injected and thermoformed capsules with modular concept enabling custom-made solutions for almost any kind of product.

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As an alternative to the nitrogen chamber, the 595 couples with the 596 oxygen extraction module, making it a compact solution with optimum machine accessibility and a hermetic chamber shaped around the capsules to assure minimum inert gas consumption.

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595

The 595 is high-speed filling and sealing machine for single serve injected and thermoformed capsules with modular concept enabling custom-made solutions for almost any kind of product.

Any capsule you want, in less space.

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Designed for medium production volumes, the SR Series machines are a reliable and cost effective solution, which ensures high technological standards and high dosing accuracy in a compact footprint. 

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The SR Series is a range of versatile and flexible latest generation machines, equipped for the filling and sealing of capsules on 4 and 6 lanes. The mechanical stations are moved by a camshaft system. 15” touch-screen operator panel, for the utilization and the monitoring of the machine function status.
The coffee is dosed through an auger system, which is driven by a Brushless motor. Prearrangement for nitrogen tunnel. In-line weighing system. Capsules can be closed at the top with aluminium film, micro perforated, filter paper, triplex coupled, PP lid. Possibility to insert filters and diaphragms into the capsule and on its bottom. The machine can treat coffee, tea leaves and any soluble product.

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The use of ultrasonic technology for packaging material sealing guarantees energy saving if compared to traditional heat-sealing systems.
SR Series machines can handle compostable and recyclable materials (capsule, filter, lid).




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SR4
SR6




Production speed (capsules/min)
up to 240
up to 360


Power consumption (kW)
13.8 – 14.5
18 – 23


Machine weight (kg)
3000 – 3500
3500 – 4800


Nitrogen consumption (Nm3/h)
57.6 – 61.2
64.8 – 93.6


Compressed air consumption (Nm3/h)
36
55


Compressed air pressure (bar)
5,5 ÷ 7
5,5 ÷ 7




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SR Series

Designed for medium production volumes, the SR Series machines are a reliable and cost effective solution, which ensures high technological standards and high dosing accuracy in a compact footprint.

SR Series overview

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The MCA Series ensures cost-effective packaging and tried & tested reliability. Machines with handling chain, up to 4 lanes, input pick & place with heads and cutting and welding device for filter (bottom lid and/or top lid) in a unique station.

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The series of machines with handling chain has four lanes, input pick & place, cutting and welding device for filter (bottom lid and/or top lid) in a unique station.
Dosing is carried out by a volumetric dosing screw and the weight accuracy is ± 0.2 g. Models include the MCA4 and MCA4-L (long verion) for reliable medium-high production.
Further to coffee, these machines are designed to dose different products with application of a kit for herbal and instant products. Multiple capsule systems are possible thanks to a simple format change and the MCA Series can be fitted with a host of accessories including integrated vertical packaging units, a nitrogen injection device, check-weigher, vision system and many more.

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The machine motorization is handled with the aim to avoid power waste. Kinetic energy generated during braking is shared and absorbed by other modules.
MCA Series machines can handle compostable and recyclable materials (capsule, filter, lid).




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MCA4 
MCA4-L


Production speed
240 Capsules/min.
240 Capsules/min.


Installed Power
18 kW
24 kW


Machine Weight
2.200 Kg
2.800 Kg


Expected compressed air consumption
300 Nl/min.

350 Nl/min.



Compressed air pressure
7 bar
7 bar


Material reel diameter

Material reel width
400 mm MAX

300 mm MAX
400 mm MAX

300 mm MAX




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MCA Series

The MCA Series ensures cost-effective packaging and tried & tested reliability. Machines with handling chain, up to 4 lanes, input pick & place with heads and cutting and welding device for filter (bottom lid and/or top lid) in a unique station.

MCA Series overview

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Latest-generation machines, the SR SMART Series is a range of versatile and flexible machines equipped for the filling and sealing of capsules on 1 and 2 lanes.

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The unique ergonomic cantilever design assures great accessibility for maintenance, service and easy cleaning; further more the pullout operating system significantly reduces line downtimes resulting in a great efficiency increase. Lid and waste reels are placed outside the machine, reducing downtime.
Thanks to a very fast size changeover and to an integrated double feeding system, for bulk and stacked capsules, the SR SMART Series can handle any type of capsule in plastic, aluminum and compostable material. Capsules can be closed at the top with aluminum film, micro perforated, filter paper, triplex coupled, PP and compostable lid. Filters and diaphragms can be inserted into capsules and on their bottom.
According to the machine configuration, speed can vary from 60 to 120 capsules per minute.

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SR1 SMART
SR2 SMART




Production speed (capsules/min)
up to 60
up to 120


Power consumption (kW)
27
27


Machine weight (kg)
3280
3335


Nitrogen consumption (Nm3/h)
28
28


Compressed air consumption (Nm3/h)
28
38


Compressed air pressure (bar)
6
6




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SR SMART Series

Latest-generation machines, the SR SMART Series is a range of versatile and flexible machines equipped for the filling and sealing of capsules on 1 and 2 lanes.

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The SB1 is an extremely compact rotary machine for the filling and sealing of single capsules, meant for Lab purposes.

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The ergonomic design assures great accessibility for maintenance, service and easy cleaning; further more the pull-out dosing systems significantly reduces line downtimes.

Thanks to a very fast size changeover the SB1 can handle Nespresso compatible capsule in plastic, aluminum and compostable material.

Capsules can be fed manually by the operator and individually inserted into the rotary table or stacked into a magazine and placed into the rotary table by means of an automatic de-stacking unit.

Capsules can be closed at the top with aluminum film, micro perforated, filter paper, triplex coupled, PP and compostable lid.

According to the machine configuration, speed can reach up to 25 capsules per minute.

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SB1




Production speed (capsules/min)
up to 25


Power consumption (kW)
2


Machine weight (kg)
600


Nitrogen consumption (Nl/min)
250


Compressed air consumption (Nl/min)
380


Compressed air pressure (bar)
6




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SB1 Lab

The SB1 is an extremely compact rotary machine for the filling and sealing of single capsules, meant for Lab purposes.