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Roasted Coffee Weighing and Blending
The most accurate solutions for blend preparation.
The most accurate solutions for blend preparation.
LINE-S Cone Valve
high recipes accuracy preserving the product
The batch weighing system is the most accurate dosing coffee system for creating blends according to specific needs.
In the Petroncini weighing system, accuracy is guaranteed by three loading cells and the management of the LINE-S Cone Valve.
Using a pneumatic actuator that works on a vertical axis, these valves allow for volume optimisation. By working in three positions: open, closed and “fine dosing”, the LINE-S Cone Valve is able to guarantee an accurate dosing process.
settings_applications
Production Plant
IMA Coffee Petroncini
Roasted Coffee Weighing and Blending Highlights
1.
Batch weighing system for the highest precise blend dosing.
2.
Dosing valves with coarse and fine dosing ensures high recipe accuracy.
3.
Volume optimization through the action of LINE-S Cone Valve.
4.
Weighing accuracy through three loading cells and the management of the LINE-S Cone Valve.
5.
Dust-tightness by way of suction avoids product contamination and keeps the working area clean.
6.
Easy maintenance and self-cleaning are guaranteed by compressed air injection.
Drum Horizontal Mixer for any capacity requirements
Mixer-C
Generally, if a company processes many coffee varieties, the blending phase is crucial to guarantee product homogenisation. The beans coming from different silo cells are mixed and then sent to the packaging lines for coffee bean bag preparation or to the grinders to be ground.
Petroncini provides two types of blending machines combined with a batch-weighing system. The traditional solution is the horizontal mixer with rotating drum, equipped with helicoidal paths moving the product back and forth to perfectly mix the beans. A more advanced solution is a batch auto-cleaning blender suitable for companies that sell roasted coffee beans in bags or for specific hygiene requirements. In this case, the suction system combined with special mechanical components inside the mixer means small pieces of coffee can be removed from the blended product.
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In the whole coffee processing, the roasted coffee handling and conveying systems represent very important steps to ensure the preservation of the product and its quality.
Roasted coffee can be handled pneumatically or mechanically, which is better depending on the plant capacity/h and the distance from the connected equipment, such as receiving cyclones and rotary distributors above the storaging silos.
The attention to the product preservation is maximum.
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[highlight] => Tubular drag conveyor or chain conveyor in the longer distances for the maximum aroma protection.
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[highlight] => Pneumatic conveying by compression or aspiration for the highest flexibility and multiple discharge.
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[highlight] => Special pneumatic handling systems, self-regulating according to the specific weight of the roasted coffee.
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[content] => Pneumatic Transport in Aspiration to reach the long distance taking care of the coffee.
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[versions_overview] => Pertoncini TPA system® is a pneumatic trasport in aspiration especially developed for handle the roasted coffee. It has a great flexibility of application, such as elbows, inclined pipes, the option of fixing it to the ground or to the ceiling, multiple discharges and 2-way valves. That means different routes can be installed inside the production area, bypassing any constraints even where there is an existing production complex. Petroncini has developed the TPA system® which guarantees pneumatic product handling for up to 60 m of suction pipes. This system definitely requires less maintenance than mechanical conveyors, avoiding almost all breakage or at least reducing it to a negligible percentage while preserving the aroma.
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Roasted Coffee Handling and Conveying
In the whole coffee processing, the roasted coffee handling and conveying systems represent very important steps to ensure the preservation of the product and its quality.
Gentle conveying of the roasted coffee
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[tag_line] => Maximum preservation of the coffee beans
[overview] => Once roasted, it is extremely important to preserve the integrity of the beans, because a fall of more than 500 mm risks damaging them. Petroncini provides squared, polygonal or circular silos for small and big capacity.
Silo capacity can vary from a few hundred kg up to many tons and the shape depends on the capacity and available space. Inside every silo and every silo cell, special devices are installed to gently escort the coffee during its fall. There are different types of shock absorbers available, also designed to avoiding product obstruction especially considering the high production capacity up to 5 tons per hour.
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[highlight] => Internal and external installations and different materials and colour available.
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[highlight] => Complete automation of the storaging process depending on the plan, for the complete traceability of the coffee batches.
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[versions_overview] => The Production Manager® is the perfect tool for monitoring the production of the batches, starting from the agenda of raw coffee components up to packaged product.
It is a useful dashboard to launch the daily production batches of the roasters, identify quantity of the coffee present in the receiving silos and the roasted and ground storaging sections, avoiding any production and contamination errors.
It has a list of active or past lots for monitoring the relative coffee quantities in the time of interest.
It can also act as a traceability system starting from any area of product interest, from the green lot to the packaged product, and viceversa, thus helping to trace any critical issues.
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Roasted Coffee Storaging
Squared, polygonal or circular silos for small and big capacity equipped with fall shock absorbers and multidischarge systems for the maximum product preservation with easy access and cleaning.
Maximum preservation of the coffee beans
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[cover_focus_content] => From 25 up to 400 kg per batch, TT Roasters have a compact and reliable design. The air convection technologies allow a perfect coffee roasting control, optimizing the thermal efficiency and the flavour development.
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[tag_line] => Drum Roasting Technology
[overview] => TT Roasters are renowned worldwide for their manufacture quality typical of the Made in Italy tradition, combined with a precise roasting control that allows to reach coffee with a dense and rich aroma. The air convection technology allows a perfect coffee roasting control, optimizing the thermal efficiency and the flavor development.Ranging from 240 up to 1600 kg per hour capacity, TT Roasters allow to meet a wide range of customer requirements. With a compact and reliable design, this model requires a limited layout space and an easy and fast installation on site.
The forced convection of indirect hot air allows to reach coffee with a dense and rich aroma. Particularly suitable for small and medium productions, TT Roasters can be equipped with different systems for the control and management of the roasting profiles. This model requires a limited layout space and an easy and fast installation on site. Green coffee loader and destoner are available in combination with the roaster. On demand, TT Roasters can be fitted with an independent afterburner and a catalytic system.
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[highlight] => The roasting process is fully automatic with profile control, temperature setting and roasting cycle in automatic mode
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[highlight] => Available also in TTR Version with Heat Recovery and Air Recirculation systems
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[highlight] => The Roasting technologies guarantee the repeatability of the aroma and roasting recipes
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[highlight] => Drum design guarantees the perfect mixing of the beans
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[highlight] => Rapid and uniform cooling in a stainless steel tank
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[highlight] => Complete roasting air management with ajdustable convection/conduction ratio
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[highlight] => Suitable and safe for extremely dark roast
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[highlight] => The materials and the duty manufacturing minimize the heat dispersion, optimizing the thermodynamic cycle and the roasting yield
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[technical_data] => | TT60 | TT120 | TT240 | TT400 | |
|
Length (mm) |
3250 | 4400 | 6300 | 7200 |
|
Width (mm) |
1350 | 1700 | 2400 | 3000 |
|
Hight (mm) |
2550 | 3400 | 3750 | 3900 |
|
Batch Size (kg) |
60 | 120 | 240 | 400 |
|
Capacity (kg/h) |
up to 240 | up to 480 | up to 960 | up to 1600 |
|
Roasting Time (min)* |
12 – 20 | 12 – 20 | 12 – 20 | 12 – 20 |
* Roasting Time depends on the type of roasting desired
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