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Petroncini TMR Roasters
Roasting
Modular roasters feature an external heat generation unit which allows superior productivity and layout flexibility. This model can roast up to 720 kg per cycle and include an innovative energy-saving system.
Modular roasters feature an external heat generation unit which allows superior productivity and layout flexibility. This model can roast up to 720 kg per cycle and include an innovative energy-saving system.
SUPERIOR PRODUCTIVITY,
LAYOUT FLEXIBILITY,
INNOVATIVE ENERGY-SAVING SYSTEM
TMR Series are modular drum roasters suitable for a wide range of coffee roasting profiles, with a capacity to roast from 1000 to 3600 kilograms per hour. TMR Series have been specially designed for industrial productions that require high profitability and repeatability of the roasting processes during the various working stages.
TMR model roaster is the first drum roasting machine engineered with the roasting air Recirculation and Heat Recovery System. The TMR’s system uses just one burner as a heat generator and after burner to reduce carbon emissions, saving, on average, 35 to 40 per cent more energy compared to traditional roasters.
TMR roasting process ensures consistent degree of roast and roasting time, in order to reach the best bean quality consistency, despite of any affecting external conditions like production start-stop-restart, green coffee quality, coffee moisture, change of coffee lot. This is the reason why TMR is suitable for frequent recipe changes with a guaranteed repeatability and gives the possibility to create innovative roasting profiles for new flavour characteristics and physical bean properties.
The roasting profiles are previously designed on ORCHESTRA, the TMR’s control system, by setting the time and bean temperature as independent variables, thus allowing to keep a consistent quality of the product right from the first batch up to the last roasting cycle, achieving the desired roasting profile in terms of time, color and flavor.
nature_people
Sustainability
Low energy consumption and reduced NOX, VOC and CO emissions by using a unique heat generator that acts both as burner and thermal afterburner.
settings_applications
Production Plant
IMA Coffee Petroncini
Petroncini TMR Roasters Highlights
1.
The roasting process is fully automatic and ensures consistent degree of roast and roasting time
2.
TMR is suitable for frequent recipe changes with the guarantee of repeatability and consistency
3.
The roasting profiles are previously designed and the roasted product has the exact color, moisture and taste desired
4.
The ORCHESTRA - Extreme Roasting Control guarantees the perfect repeatability of the roasting profiles, batch after batch.
5.
TMR single burner and the efficient heat recovery system guarantee the lowest energy consumption
6.
TMR roasters are equipped with more than 50 sensors, probes and pressure controls
7.
TMR roasting process ensures consistent degree of roast and roasting time, in order to reach the best bean quality consistency
8.
The modular layout allows to easily access the machine's sections for maintenance operations and even for any mechanical fine-tuning intervention
Extreme Roasting Control
ORCHESTRA is the integrated management and control system of the TMR Series.
TIME-TEMPERATURE LOGIC
In addition to the traditional control systems, ORCHESTRA allows you to pre-set roasting profiles according to a time-temperature logic, also controlling time as an independent variable of the process. It is thus possible to maintain full control of the different roasting phases, determining the final characteristics of the coffee from the beginning.
It is the answer to the need to obtain constant roasting results over time, especially for products such as pods and capsules, eliminating external influences like
the humidity of green coffee, the quantity of the batch entering the roaster, and environmental variables. ORCHESTRA enables full personalisation of the recipes by previously designing the roasting profiles and by setting the time and bean temperature as independent variables.
During the setting of the various setpoints, ORCHESTRA shows a simulation of the roasting profile and the ending time estimated. During the process, the preset profile and the curve in progress will overlap in the visualisation of the roasting trend, thanks to the precise self-tuning of the machine’s process parameters.
These features guarantee exactly the same final color, moisture and taste, day by day, during production.
Roasting Emission Treatment and Energy Saving
IMA Petroncini’s steps toward sustainability are more and obvious direct and strictly related to IMA LOW (Low Impact Program) in increasing IMA’s sustainable practices to preserve resources, reduce emissions and develop innovative low impact technologies.
IMA’s sustainable practices are made apparent in the TMR model. During the thermodynamic cycle, the burner acts also as an afterburner so that the roasting air is cleaned up at high temperatures before going again into the drum. In the same time the exausted air is convejed ouside already cleaned. This allows TMR to be able to respect the local restrictions in matter of exausted gas and reducing NOX, VOC and CO emissions, even in the most demanding limits.
Furtermore, the control system ORCHESTRA is a real partner for the energy saving due to the automatic adjustment of all the roasting parameters for the optimisation of the entire process, with the result of significantly reducing the Carbon Footprint. In this way, TMR roasting technology enables, on average, 35-40 per cent energy saving compared to traditional roasters.
- Technical Data
| TMR250 | TMR400 | TMR720 | |
|
Length (mm) |
4600 | 5800 | 7300 |
|
Width (mm) |
2600 | 3050 | 3900 |
|
Hight (mm) |
4600 | 4900 | 6000 |
|
Batch Size (kg) |
150-250 | 250-400 | 500-720 |
|
Capacity (kg/h) |
Up to 1250 |
Up to 2000 |
Up to 3600 |
|
Roasting Time (min)* |
8-20 | 8-20 | 8-20 |
* Roasting Time depends on the type of roasting desired
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[overview] => TT Roasters are renowned worldwide for their manufacture quality typical of the Made in Italy tradition, combined with a precise roasting control that allows to reach coffee with a dense and rich aroma. The air convection technology allows a perfect coffee roasting control, optimizing the thermal efficiency and the flavor development.Ranging from 240 up to 1600 kg per hour capacity, TT Roasters allow to meet a wide range of customer requirements. With a compact and reliable design, this model requires a limited layout space and an easy and fast installation on site.
The forced convection of indirect hot air allows to reach coffee with a dense and rich aroma. Particularly suitable for small and medium productions, TT Roasters can be equipped with different systems for the control and management of the roasting profiles. This model requires a limited layout space and an easy and fast installation on site. Green coffee loader and destoner are available in combination with the roaster. On demand, TT Roasters can be fitted with an independent afterburner and a catalytic system.
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[highlight] => The Roasting technologies guarantee the repeatability of the aroma and roasting recipes
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[highlight] => Drum design guarantees the perfect mixing of the beans
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[technical_data] => | TT60 | TT120 | TT240 | TT400 | |
|
Length (mm) |
3250 | 4400 | 6300 | 7200 |
|
Width (mm) |
1350 | 1700 | 2400 | 3000 |
|
Hight (mm) |
2550 | 3400 | 3750 | 3900 |
|
Batch Size (kg) |
60 | 120 | 240 | 400 |
|
Capacity (kg/h) |
up to 240 | up to 480 | up to 960 | up to 1600 |
|
Roasting Time (min)* |
12 – 20 | 12 – 20 | 12 – 20 | 12 – 20 |
* Roasting Time depends on the type of roasting desired
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The roasting data and profiles are saved and available at any time within the system, and can be organized in the way you prefer thanks to the Roasting Manager, the new application integrated into OPERA30.
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Petroncini TT Roasters
From 25 up to 400 kg per batch, TT Roasters have a compact and reliable design. The air convection technologies allow a perfect coffee roasting control, optimizing the thermal efficiency and the flavour development.
Drum Roasting Technology
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[overview] => Green coffee storage solutions need to be flexible and should consider how many coffee origins will be used during production, and what the desired storage time in green silos or in the warehouse should be. This will also always depend on the available storage space. IMA Coffee Petroncini supplies highly flexible solutions for both indoor and outdoor storage depending on the facility space available. To adapt best, square-shaped, polygonal or circular solutions are possible, together with rotary distributors and weighing devices specifically designed for green coffee processing.
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Green Coffee Storaging and Dosing
Flexible indoor and outdoor storaging and the most accurate dosing solutions for the maximum process efficiency and productivity, tailored on the plant layout and the processing line downstream.
How flexible storage solutions make life easier
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Silo capacity can vary from a few hundred kg up to many tons and the shape depends on the capacity and available space. Inside every silo and every silo cell, special devices are installed to gently escort the coffee during its fall. There are different types of shock absorbers available, also designed to avoiding product obstruction especially considering the high production capacity up to 5 tons per hour.
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Roasted Coffee Storaging
Squared, polygonal or circular silos for small and big capacity equipped with fall shock absorbers and multidischarge systems for the maximum product preservation with easy access and cleaning.
Maximum preservation of the coffee beans
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[cover_name] => Roasted Coffee Weighing and Blending
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[cover_focus_content] => The most accurate solutions for blend preparation.
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[tag_line] => LINE-S Cone Valve
high recipes accuracy preserving the product
[overview] => The batch weighing system is the most accurate dosing coffee system for creating blends according to specific needs.
In the Petroncini weighing system, accuracy is guaranteed by three loading cells and the management of the LINE-S Cone Valve.
Using a pneumatic actuator that works on a vertical axis, these valves allow for volume optimisation. By working in three positions: open, closed and “fine dosing”, the LINE-S Cone Valve is able to guarantee an accurate dosing process.
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[highlight] => Batch weighing system for the highest precise blend dosing.
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[highlight] => Dosing valves with coarse and fine dosing ensures high recipe accuracy.
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[highlight] => Volume optimization through the action of LINE-S Cone Valve.
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[highlight] => Weighing accuracy through three loading cells and the management of the LINE-S Cone Valve.
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[highlight] => Dust-tightness by way of suction avoids product contamination and keeps the working area clean.
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[highlight] => Easy maintenance and self-cleaning are guaranteed by compressed air injection.
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[content] => Drum Horizontal Mixer for any capacity requirements
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[versions_overview] => Generally, if a company processes many coffee varieties, the blending phase is crucial to guarantee product homogenisation. The beans coming from different silo cells are mixed and then sent to the packaging lines for coffee bean bag preparation or to the grinders to be ground.
Petroncini provides two types of blending machines combined with a batch-weighing system. The traditional solution is the horizontal mixer with rotating drum, equipped with helicoidal paths moving the product back and forth to perfectly mix the beans. A more advanced solution is a batch auto-cleaning blender suitable for companies that sell roasted coffee beans in bags or for specific hygiene requirements. In this case, the suction system combined with special mechanical components inside the mixer means small pieces of coffee can be removed from the blended product.
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