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XTREMA
High Speed Filling & Stoppering Machine

The main concern of the pharmaceutical packaging market has always been the integrity of the drug, and, in the case of parenteral dosage forms, its sterility.
XTREMA indeed embodies the latest technological breakthrough in aseptic filling.

The main concern of the pharmaceutical packaging market has always been the integrity of the drug, and, in the case of parenteral dosage forms, its sterility.
XTREMA indeed embodies the latest technological breakthrough in aseptic filling.

Time has come to take control

During the aseptic filling of dose containers with a drug, essential is preventing its contamination, thus minimizing its exposure to environment, equipment, manipulation from operators, etc., until its sealing.

XTREMA fundamental characteristics respond to the industry’s stringent technical requirements of vial filling, and with its flexible and ergonomic design it assures the most complete possibility to integrate modular equipment, and, why not, even to install multiple filling systems (liquids & powders) to be used alternatively within the same machine frame.

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XTREMA Highlights

1.
Ergonomic displacement of operating groups
2.
Geometry facilitating the unidirectional air flow (UAF)
3.
Ideal to be exposed to VHP (Hydrogen Peroxide in Vapour Phase)
4.
Machine completely sealed and no tools required for size change over
5.
Output up to 600 vpm
6.
Machine with continuous/intermittent motion selectable from HMI
7.
100% checkweighing system at 400 vpm and anthropomorphic robotized nozzle carrier
8.
New liquid dispensing pumps with revolutionary assembly technique
XTREMA is your filler for output loss minimization at high speed -100% IPC (check-weighing sampling)- up to 400 vpm. And, with the “Quick Fit” feature of the filling pumps -CIP/SIP ready-, no tools are needed nor to get in touch with product contact parts.
  • Technical Data
  • Machine Layout
TECHNICAL DATA XTREMA
  Min. Max.
Vial diameter 14 mm 54 mm
Vial height 30 mm 110 mm
Stopper diameter 13 mm 33 mm
Filling dosing unit up to 12
Filling volume 0.10 – 100 mL
Filling accuracy with volumetric pumps ± 0.5% on max.nominal dosing volume based on a water based product
Output Up to 600 vpm
Output with 100% IPC Max. 400 vpm
Transport system

Intermittent motion

Continuous motion

Intermittent/Continuous motion

XTREMA Layout

XTREMA Gallery

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Infeed sector starwheel
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Differential pumps overview
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Differential pumps side view
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Filling up to 15 peristaltic pumps
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100% IPC, net weighing
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Statistical gross weighing
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Stoppering overview
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Outfeed and rejection