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FIXED AND FLEXIBLE LOADING SYSTEMS
Automatic Vial Loading & Unloading Systems

The aim of advanced aseptic processing is the elimination and absolute control of all sources of human contamination.
IMA Life’s fully automated vial fixed and flexible loading systems are the right technologies to advance this initiative further.

The aim of advanced aseptic processing is the elimination and absolute control of all sources of human contamination.
IMA Life’s fully automated vial fixed and flexible loading systems are the right technologies to advance this initiative further.

Tailored Solutions for Tomorrow’s Needs

IMA Life loading systems, with their compact footprint, are extremely flexible to meet most demanding integration and interface requirements with freeze dryers, upstream and downstream machines.

The freeze-dryer is loaded or unloaded one shelf, one row or several rows at a time with vials at a constant level. All systems are frameless and can be fixed, flexible or mixed. The fixed vial loading/unloading systems consist of a conveyor integrated with the outfeed of the filling line, which transports vials to a loading/unloading station installed opposite the freeze dryer during the loading phase. The flexible vial loading/unloading systems use “transporters” to serve multiple freeze dryers.

IMA Life is one of the few suppliers in the world that designs, manufactures and tests a full range of proven systems for fully automatic loading and unloading of vials into industrial freeze-dryers.

IMA Life
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IMA Life

FIXED AND FLEXIBLE LOADING SYSTEMS Highlights

1.
Loading speed up to 600 vials/min.
2.
Quality sanitary design: VHP (Vaporized Hydrogen Peroxide) compliant.
3.
Full Modular Design Technology (MDT).
4.
Pre-arranged for UAF, cRABS and isolator installations.
5.
Excellent integration with freeze dryers, upstream and downstream machines.
6.
Fixed, flexible and mixed configurations available.
7.
Operational costs and process time considerably reduced.
IMA Life loading systems, with their compact footprint, are designed to be extremely flexible to meet most demanding integration and interface requirements, even supporting non-IMA Life freeze-dryers.
  • Technical Data
  • Machine Layout

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FIXED AND FLEXIBLE LOADING SYSTEMS Layout

FIXED AND FLEXIBLE LOADING SYSTEMS Gallery

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Fixed vial loading & unloading system overview
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Vial loading detail
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Bridge plate disconnection
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Crossing section_right loading
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Vial diverter, vial flow to left conveyor
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Vial diverter, top view
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Vial outfeed
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Compact single liner top view
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TCAR and Loading/Unloading Accumulation Tables overview
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Vial loading, internal view from an isolated filling line