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VIAL FIXED AND FLEXIBLE LOADING SYSTEMS
Automatic Vial Loading & Unloading Systems

The aim of advanced aseptic processing is the elimination and absolute control of all sources of human contamination.
IMA Life’s fully automated vial fixed and flexible loading systems are the right technologies to advance this initiative further.

The aim of advanced aseptic processing is the elimination and absolute control of all sources of human contamination.
IMA Life’s fully automated vial fixed and flexible loading systems are the right technologies to advance this initiative further.

Automation by Definition

Aseptic manufacturing in general, is a very repetitive activity that requires a high degree of reproducibility in order to create a high-quality product. Automated critical operations, carried out by robots, are the ideal platform to provide the highly accurate and repeatable operations demanded by aseptic processing.

Additionally, robots can operate where humans cannot.

As a packaging machine manufacturer and solutions provider for the pharmaceutical industry, IMA Life is witnessing a constant and growing increase in the demand to automate vial loading and unloading operations from/to the freeze dryer.

In supporting customers and addressing ever-changing market requirements, IMA Life has consistently led the development of automatic loading and unloading systems for minimizing human intervention in clean rooms, thereby reducing contamination exposures.

IMA Life
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IMA Life

VIAL FIXED AND FLEXIBLE LOADING SYSTEMS Highlights

1.
Loading speed up to 600 vials/min.
2.
Quality sanitary design: VHP (Vaporized Hydrogen Peroxide) compliant.
3.
Full Modular Design Technology (MDT).
4.
Pre-arranged for UAF, cRABS and isolator installations.
5.
Excellent integration with freeze dryers, upstream and downstream machines.
6.
Fixed, flexible and mixed configurations available.
7.
Operational costs and process time considerably reduced.
IMA Life loading systems, with their compact footprint, are designed to be extremely flexible to meet most demanding integration and interface requirements, even supporting non-IMA Life freeze-dryers.
  • Technical Data
  • Machine Layout

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VIAL FIXED AND FLEXIBLE LOADING SYSTEMS Layout

VIAL FIXED AND FLEXIBLE LOADING SYSTEMS Gallery

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Fixed vial loading & unloading system overview
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Vial loading detail
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Bridge plate disconnection
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Crossing section_right loading
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Vial diverter, vial flow to left conveyor
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Vial diverter, top view
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Vial outfeed
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Compact single liner top view
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TCAR and Loading/Unloading Accumulation Tables overview
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Vial loading, internal view from an isolated filling line