SMART: Filling, Stoppering and Capping Machine • IMA Group

SMART

Filling, Stoppering and Capping Machine

Time and ease of use are of the essence with small to medium batch production, but, with the SMART, IMA expertise realized something more: it combined proven simple technology with high standards of quality and reliability suitable to any aseptic filling need.

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Inspired by excellence

SMART is the answer to the increasing demand for even more flexible and versatile processing and packaging solutions. Short start-up times, easy changeovers and a high degree of automation are key considerations.

SMART can be equipped with all types of dosing systems typical of the aseptic operations, and it is suitable for installation in cleanroom or under isolator, being all materials compatible with sterilizing agents and suitable for VHP exposure.

Available machine versions: SVP and LVP, with or without integrated capping module.

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Production Plant

IMA Life

SMART Highlights

1.
Suitable for small batch production with output up to 120/vpm in the double-index configuration

2.
Slim & smart pharm design, fit for each type of lay out, even when space constraint is an issue

3.
100% check weighing of all filled vials

4.
Integrated capping operations in grade A environment

5.
Easy and fast size change over through quick snap release

6.
Suitable for installation under isolator or cRABS

Whichever your filling layout requirement is, SMART’s compact and flexible design fits with it. From wall installation to right to left or left to right execution, space constraints are no longer a limit.

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Technical Data
Machine Layout

TECHNICAL DATA SMART
Model	SVP version		LVP version
	Min.	Max.	Min.	Max.
Vial diameter (mm)	16*	54 (up to 36 with double index)	16*	88
Vial height (mm)	35	91.4	35	150
Stopper diameter (mm)	13	20	13	33
Stopper height (mm)	–	25	–	25
Filling volume	0.25	100	0.25	500
Filling accuracy with volumetrics pumps	± 0,5% on nom. dosing volume based on a water based product
Output	Up to 120 vpm with double index configuration Up to 90 vpm with single index configuration		Up to 75 vpm
Output with 100% IPC	Max. 120 vpm (double index)		Up to 75 vpm
Vial transport system	Intermittent motion
* Diameter smaller than 16 mm (up to 14,75 mm) can also be handled with dedicated size parts

SMART Gallery

Working area overview

Filling by peristaltic pumps

100% IPC, gross weighing

Nitrogen flow before stoppering

Stopper feeding

Stoppering

Idle roller sealing

Rejection for misplaced stopper

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Inspired by excellence

SMART Highlights

SMART Gallery