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SMART
Filling, Stoppering and Capping Machine

Time and ease of use are of the essence with small to medium batch production, but with SMART, IMA expertise has gone even further, combining proven technology with high quality standards and the reliability required for all aseptic filling needs.

Time and ease of use are of the essence with small to medium batch production, but with SMART, IMA expertise has gone even further, combining proven technology with high quality standards and the reliability required for all aseptic filling needs.

Inspired by excellence

SMART is part of the IMA LIFE range of liquid filling, stoppering and capping machines for aseptic environments. Particularly suited to small to medium batch production, configured to handle glass and plastic vials within the SVP (small volume parenterals) filling range. The machine is completely servo-driven and can reach up to 120vpm and contemporarily offer 100% IPC of all vials filled. All types of dosing systems can be installed on the machine. Configuration for LVP (large volume parenterals) available as well.

 

 

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SMART Highlights

1.
Suitable for small to medium batch production with output up to 120/vpm or medium to high with output up to 300/vpm (Smart 300 series)
2.
Slim andsmart pharma design, fit for each type of layout, even when space constraints are an issue
3.
100% check-weighing of all filled vials
4.
Integrated capping operations in grade A environment available
5.
Easy and fast size changeover through quick snap release
6.
Suitable for installation under isolator, cRABS or other containment solutions
Whichever your filling layout requirement is, SMART’s compact and flexible design fits well. From wall installation to right-to-left or left-to-right execution, space constraints are no longer a limit.

Smart 300 version

SMART 300 is the answer to the increasing demand for even more flexible and versatile liquid processing solutions. Short start-up times, easy changeovers and a high degree of automation are key considerations. Particularly suited to medium to high batch production, configured to handle glass and plastic vials within the SVP (small volume parenterals) filling range, the machine is completely servo-driven and can reach up to 300vpm and contemporarily offer 100% IPC of all vials filled.

SMART 300 can be equipped with all types of dosing systems typical of aseptic operations, and is suitable for installation in cleanrooms, isolators, or other containment solutions, as all materials are compatible with sanitizing agents and suitable for VPHP exposure.

SMART Thumbnail
  • Technical Data
  • Machine Layout
TECHNICAL DATA SMART
Model SVP version LVP version
  Min. Max. Min. Max.
Vial diameter (mm) 16* 54 (up to 36 with double index) 16* 88
Vial height (mm) 35 91.4 35 150
Stopper diameter (mm) 13 20 13 33
Stopper height (mm) 25 25
Filling volume 0.25 100 0.25 500
Filling accuracy with volumetrics pumps

± 0,5% on nom. dosing volume based on a water based product

Output

Up to 120 vpm with double index configuration
Up to 90 vpm with single index configuration

Up to 75 vpm
Output with 100% IPC Max. 120 vpm (double index) Up to 75 vpm
Vial transport system Intermittent motion
* Diameter smaller than 16 mm (up to 14.75 mm) can also be handled with dedicated size parts

 

TECHNICAL DATA SMART 300
  Min. Max.
Vial diameter (mm) 16* 54
Vial height (mm) 35 91.4
Stopper diameter (mm) 13 20
Stopper height (mm) 25
Filling Volume 0.25 100
Filling accuracy with volumetric pumps ±0.5% on nom. dosing volume based on a water based product
Output with 100% IPC Up to 300 vpm
Vial transport system Intermittent motion
 

*Diameter smaller than 16 mm (up to 14.75 mm) can also be handled with dedicated size parts

SMART Layout SMART Layout

SMART Gallery

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Smart, peristaltic pumps and SUS details
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Smart, 100% IPC, gross weighing
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Smart, vial transfer to the capping station
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Smart, 100% IPC, tare weighing
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Smart, stoppering with nitrogen
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Smart, unstoppered vial rejection
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Smart 300 vial infeed
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Smart 300, filling and check-weighing
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Smart, filling detail
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Smart, lyo vial capping detail
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