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SMART DB2
Sterile Bag Filling and Closing Machine

Sterile bags have many applications in the pharma market and IMA LIFE can provide high-speed turnkey solutions starting from the automatic loading and decontamination of the sterile empty bags up to their final collection.

Sterile bags have many applications in the pharma market and IMA LIFE can provide high-speed turnkey solutions starting from the automatic loading and decontamination of the sterile empty bags up to their final collection.

Multipurpose bag-filling made smart.

Working with flexible materials used in sterile bags does not contribute to making an aseptic filling process perfectly repeatable. Along the DB2 processing line, groups feature special technical solutions to overcome the non-repeatability issue, and Smart DB2 accomplishes the liquid and powder filling operations of the multi-chamber, Ready-To-Use sterile bags. The first filling process is made with powder drugs by means of dosing disks. The second filling process is made with liquid products, by means of mass-flow technology.

The integrated CIP SIP system allows cleaning and sterilisation-in-place procedures of both liquid and powder products, according to authority’s guidelines, minimising the need to remove and autoclave parts, and granting the SAL (Sterilisation Assurance Level).

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SMART DB2 Highlights

1.
Suitable for high batch production with output up to 42 bags per minute with a filling volume of 50ml for the liquid section and 3.5 grams for the powder section. Bag size to be defined in accordance with customer requirements at an early stage of the project.
2.
Minimum human intervention is required: major activities/issues are solved through robot interactions.
3.
Automatic 100% liquid and powder tare and gross check-weighing of the bags.
4.
Whole line contained under isolation technology to avoid any contamination risk and maintain the sterility class.
5.
Both powder filling and liquid filling systems are cleaned and sterilised by integrated CIP SIP (Cleaning In Place - Sterilisation In Place) technology.
Automated devices, robotic technologies and physical barriers are implemented to minimise operator intervention and maintain aseptic conditions.
  • Technical Data
  • Machine Layout
       
       
       
SMART DB2 Layout

SMART DB2 Gallery

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Rail positioning
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Cap removal for powder dosing
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Empty bag pick up
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Liquid filling and vacuum forming
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Recapping after liquid filling
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Liquid filling internal view
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Powder dosing unit
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Powder dosing and vacuum forming
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Gross scaling
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Recapping after powder dosing
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Powder dosing internal view
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Rail extraction from the carrier
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Robotic bag transportation
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