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SMART 300 PWD AUGER
High-Speed Powder Dosing & Stoppering Machine

The rising demand for operator safety in aseptic processing, when handling high-potent powdered substances, has boosted the research and the adoption of innovative aseptic dosing technologies replacing the traditional methods.

The rising demand for operator safety in aseptic processing, when handling high-potent powdered substances, has boosted the research and the adoption of innovative aseptic dosing technologies replacing the traditional methods.

Performance enhanced through innovation.

The increasing initiatives taken by the Pharmaceutical regulatory authorities to encourage safe, secure and restricted human intervention in aseptic environments are expected to boost the adoption of new powder-filling technologies over the next few years.

As safety, cleanliness and high containment requirements are the key issues to be addressed when facing such a technological challenge, at IMA Life we have developed and implemented an innovative powder-processing concept.

The new SMART 300 PWD AUGER rises to the challenge in high-potent drug processing and ensures accurate decontamination control to avoid risk of residual toxicity and cross-contamination between batches. The machine processes at superior speeds of up to 300 pcs/minute and simultaneously doses two different types of pharmaceutical powders inside the same vial with single 100% check-weighing. 

 

 

IMA Life
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IMA Life

SMART 300 PWD AUGER Highlights

1.
Auger powder dosing technology.
2.
Multiple dosing of two different pharmaceutical powders in the same vial.
3.
Advanced 100% IPC with speeds of up to 300 pcs/min.
4.
CIP/SIP of the auger dosing system.
5.
Continuous stoppering unit with adjustable stoppering head by servomotor.
6.
Perfect for isolation technology with possibility of wetting in place.
7.
cRABS for powder containment.
Star-wheel system for vial transfer to the stoppering station. The vials are transferred by the transport system onto the lifting platform which elevates the vials in order to allow stopper insertion. Automatic clamping of the vibratory bowl in order to minimise interventions during changeover.

SMART PWD AUGER VERSION

Smart PWD Auger

Smart PWD Auger is designed for medium-to-small-scale production, for the dosage of a single blend of powder (version with single/double dosing unit/s) or two different powders into the same vial. In this case, the machine is configured with two single or double auger dosing units, each dedicated to one product.

Stoppering and capping functions included as well.

Suitable to be installed under oRABS or cRABS or isolation technology.

Machine performance of up to 90 pcs/min with 100% check-weighing.

Smart PWD Auger Thumbnail
  • Technical Data
  • Machine Layout
SMART 300 PWD AUGER TECHNICAL DATA
  Min. Max.
Vial diameter  22 52
Vial height 35 115
Stopper diameter 20 33
Stopper eight 25
Filling volume    From 50 mg
Output with 100% IPC *

Up to 300 ppm (with 6 auger dosing units)

Up to 150 ppm (with 3 auger dosing units)

Up to 150 ppm (split-fill configuration)

Transport system Intermittent motion
Standard voltage 400 V, 50 Hz, 3ph + N + G
Installed power 19 kW

 

SMART PWD AUGER SERIES DATA
  Min. Max.
Vial diameter  22 52
Vial height 35 115
Stopper diameter 20 33
Stopper eight 25
Filling volume    From 50 mg
Output with 100% IPC *

Up to 90 vpm (double index)

Up to 50 vpm (single index)

Transport system Intermittent motion
Standard voltage 400 V, 50 Hz, 3ph + N + G
Installed power 19 kW

*According to filling volume, product type and dosing system.

SMART 300 PWD AUGER Layout SMART 300 PWD AUGER Layout

SMART 300 PWD AUGER Gallery

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Vial inlet
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Powder feeding duct
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IPC tare check-weighing
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IPC first gross check-weighing
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Dosing with nozzle cleaning device
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100% Gross check-weighing
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Filling area overview
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Powder bag loading by MTI
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CIP SIP system
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Auger dosing with three powder screws
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Auger dosing unit side view