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INJECTA 36
High-speed, advanced robotic processing for RTU

INJECTA 36 is a fine-tuned solution to enhance aseptic fill-finish capabilities and maximise processing line performance. Handling up to 36,000 RTU components per hour, in particular syringes, the system adopts innovative robotic and automation technologies.

INJECTA 36 is a fine-tuned solution to enhance aseptic fill-finish capabilities and maximise processing line performance. Handling up to 36,000 RTU components per hour, in particular syringes, the system adopts innovative robotic and automation technologies.

INJECTA 36. Increasing your potential.

The use of advanced robotic-driven manipulations versus conventional handling systems actually improves product quality and manufacturing efficiency.

INJECTA 36 handles pre-sterilised Ready-To-Use containers (syringes, vials or pre-capped cartridges) pre-arranged in tubs, allowing high process flexibility and adaptability.

Specialised robots perform all handling activities with no glass-to glass contact and without operator intervention. The result is “less time” spent validating aseptic conditions and superior agility for multi-product manufacturing.

 

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INJECTA 36 Highlights

1.
Innovative robotics replacing conventional material handling and improving product quality and manufacturing efficiency.
2.
Fully robotized statistical and 100% check-weighing.
3.
Precise, accurate and reliable fill-finish process with the highest performance.
4.
Perfectly suited to isolation technology or different containment solutions.
5.
Reduced isolator shell width, with positive impact on space ergonomics.
6.
Automatic calibration of weight cells without operator intervention.
7.
Downstream connection with de-nesting for vials.
8.
Downstream connection with automatic inspection of syringe to check for plunger presence with rejection of single non-conformities.
Doubling the robotic capacity, INJECTA 36 increases processing speed up to 36,000 units/hour, allows superior processing accuracy with 100% IPC, ensures innate flexibility, and satisfies the growing need to reduce the time to market of vaccines and key pharmaceuticals.
  • Technical Data
  • Machine Layout
FEATURES INJECTA FAMILY 
  INJECTA 36 INJECTA 10 INJECTA 6
Automation Fully robotic automated Fully robotic automated Fully robotic automated
Footprint 3,400  x 2,050  x 2,080  [L x W x H] 7,200  x 4,500  x 2,080  [L x W x H] 6,100  x 3,600  x 2,080  [L x W x H]
In-Process Control 100%  100% at full speed 100% at full speed
RTU vial dimensions Ø 16 – 42.4 mm Ø 16 – 42.4 mm Ø 16 – 42.4 mm
Output vials up to 18,000 pcs/h up to 12,000 pcs/h    up to 4,800 pcs/h
RTU syringe dimensions 0.5 – 20 ml 0.5 – 50 ml 0.5 – 50 ml
Output syringes up to 36,000 pcs/h  up to 12,000 pcs/h up to 4,000 pcs/h
RTU cartridge dimensions 1 – 20 ml 1 – 20 ml 1 – 20 ml
Output cartridges up to 18,000 pcs/h  up to 10,800 pcs/h up to 3,600 pcs/h
Suitable for high potent Yes Yes Yes
Loading from depyrogenation tunnel No Yes Yes

 

INJECTA 36 Layout

INJECTA 36 Gallery

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Filling and stoppering
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Nest loading
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Filling and IPC area overview
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Re-nesting of filled syringes
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Batch start phase
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Stoppering of lyo stoppers
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Outlet of lyo products
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Outlet of liquid products
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