INJECTA: Fill-Finish machine for Ready-To-Use Components • IMA Group

INJECTA

Fill-Finish machine for Ready-To-Use Components

When therapies require smaller volumes and employ a greater number of different products manufactured in medium-to-low production batches, flexible production methods are essential.
INJECTA responds to this need for a high degree of flexibility.

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INJECTA. The future of aseptic processing.

The use of advanced robotic-driven manipulations versus conventional handling systems actually improves product quality and manufacturing efficiency.

INJECTA handles pre-sterilised Ready-To-Use containers (syringes, vials or pre-capped cartridges), pre-oriented vials in trays as well as sterilised vials from the depyrogenation tunnel, allowing high process flexibility and adaptability.

Specialised robots perform all handling activities with no glass-to glass contact and without operator intervention. Result is “less time” spent validating aseptic conditions and superior agility for multi-product manufacturing.

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Production Plant

IMA Life

INJECTA Highlights

1.
Innovative robotics replacing conventional material handling and improving product quality and manufacturing efficiency.

2.
Fully robotized 100% check-weighing. 

3.
Single rejection of individual non-conformities both from the nest or with de-nesting. 

4.
Precise, accurate and reliable fill-finish process with the highest performance.

5.
Perfectly suited to isolation technology or different containment solutions.

6.
Reduced isolator shell width with positive impact on space ergonomics.

7.
Downstream connections with syringe de-nesting machine and secondary packaging line.

INJECTA's ground-breaking innovation is the 100% IPC of all processed products, with single rejection of individual non-conformities both from the nest or with de-nesting, while ensuring high machine performance.

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INJECTA 36 VERSION

INJECTA 36

Enhancing the performance of advanced robotics, the INJECTA 36 raises the bar for high-speed production of Ready-To-Use syringes and pre-capped cartridges. The same cutting-edge robotic technologies assure accurate no-touch-transfer component processing with minimal operator access to the working area.

Introducing an innovative solution for 100% In-Process Control and check-weighing, INJECTA 36 consolidates IMA Life as a key player in the Ready-To-Use segment for automatic filling & closing machines to maximise production performance.

Technical Data
Machine Layout

FEATURES	INJECTA FAMILY
	INJECTA 6	INJECTA 10	INJECTA 36
Automation	Fully robotic automated	Fully robotic automated	Fully robotic automated
Footprint	6,100 x 3,600 x 2,080 [L x W x H]	7,200 x 4,500 x 2,080 [L x W x H]	3,400 x 2,050 x 2,080 [L x W x H]
In-Process Control	100% at full speed	100% at full speed	100%
RTU vial dimensions	Ø 16 – 42.4 mm	Ø 16 – 42.4 mm	Ø 16 – 42.4 mm
Output vials	up to 4,800 pcs/h	up to 12,000 pcs/h	up to 18,000 pcs/h
RTU syringe dimensions	0.5 – 20 ml	0.5 – 50 ml	0.5 – 50 ml
Output syringes	up to 4,000 pcs/h	up to 12,000 pcs/h	up to 36,000 pcs/h
RTU cartridge dimensions	1 – 20 ml	1 – 20 ml	1 – 20 ml
Output cartridges	up to 3,600 pcs/h	up to 10,800 pcs/h	up to 18,000 pcs/h
Suitable for high potent	Yes	Yes	Yes
Loading from depyrogenation tunnel	Yes	Yes	No

INJECTA Gallery

Docking and bag opening

Tub transfer completion and robot pick up

Lid and liner removal

Robotized arm overview

Syringe filling & In-Process Control

Single rejection from the nest

Empty vials ready for extraction

Vial Filling

Pick up of the filled vials

Stoppering of lyo stoppers

Outlet of lyo products

Outlet of liquid products