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BLUE GALAXY
Depyrogenating Tunnels
All pharmacopoeia indicate Escherichia Coli type 5 as the endotoxin to be used for checking that a de-pyrogenation process is accomplished correctly. A de-pyrogenation process has to initially guarantee at least a log 3 reduction of endotoxins.
All pharmacopoeia indicate Escherichia Coli type 5 as the endotoxin to be used for checking that a de-pyrogenation process is accomplished correctly. A de-pyrogenation process has to initially guarantee at least a log 3 reduction of endotoxins.
High technology for the safety of sterilization process
BLUE GALAXY is a series of de-pyrogenating tunnels designed to be incorporated in production lines that require continuous de-pyrogenation by means of dry heat.
The wide range available responds adequately to any production requirement; top-level design technology allows use in any kind of application; easily integrated intolines handling highly toxic compounds or equipped with isolators.
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Sustainability
The use of thyristors TRIAC to drive and regulate the current absorption to the heating batteries is the preferred application in IMA Blue Galaxy sterilisation tunnels to keep the process under control, thus reducing electrical energy consumption.
The air recirculation in heating and cooling zones encourages the heat exchange between the system and the glass containers, reducing energy consumption.
Night mode with reduced fan speed and temperature in hot zone.
All tunnels are equipped with delayed start up/run modes to empty functions in the hot and cooling zones in order to get the required temperatures during start/end batch.
By the automatic air velocity control in heating zones, the fan speed is automatically increased when air temperature increases, to compensate for the reduced air density.
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Production Plant
IMA Life
BLUE GALAXY Highlights
1.
Completely automatic unloading procedure.
2.
The system for air balancing, pressurisation and heating/cooling enables effective thermal treatment of glass containers.
3.
Control and automation system set-up with different PLC or PC types.
4.
Dry-heat/VHP sterilisation of cooling zone (IMA Life patent pending).
5.
Reduction of endotoxins >log 3.
PROCESS REPEATABILITY: by keeping the hot zone in overpressure, we guarantee the exposure time and lethality parameters to be exactly the same.
- Technical Data
- Machine Layout
| BLUE GALAXY SERIES TECHNICAL DATA | |||||||||
| Model | 550 FL | 870 FL | 870 FLS | 1.250 FL | 1.250 FLS | 1.250 2 FLS | 1.250 3 FLS | ||
| X (mm) | 550 | 870 | 870 | 1.250 | 1.250 | 1.250 | 1.250 | ||
| W (mm) | 1.705 | 2.025 | 2.025 | 2.410 | 2.410 | 2.410 | 2.410 | ||
| L (mm) | 2.980 | 2.980 | 3.810 | 4.410 | 7.025 | 8.245 | 9.940 | ||
| H (mm) | 2.980 | 2.980 | 3.075 | 3.175 | 3.175 | 3.175 | 3.175 | ||
| Upon request reduced height (mm) | 2.700 | 2.700 | 2.760 | 2.760 | 2.760 | 2.760 | 2.760 | ||
| Power (kW) | 39 | 50 | 60 | 70 | 145 | 149 | 214 | ||
| DRY-HEAT VERSION (APPLICABLE ON ALL A.M. MODELS) | |||||||
| Model | 550 FL | 870 FL | 870 FLS | 1.250 FL | 1.250 FLS | 1.250 2 FLS | 1.250 3 FLS |
| Power (kW) | 63 | 74 | 90 | 110 | 225 | 229 | 334 |
| L (mm) | LENGHT =+70 mm | ||||||
| Reduced height (mm) | NOT AVAILABLE | ||||||
The above mentioned heights are referred to a vial working flow eight of 950 mm.
As far as the production capacities of the different vials sizes are concerned, ask for the thermic cycles simulation.
