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BAG OPENING-M AND TUB/TRAY OPENING-M
Semi-automatic opening of sterile primary packages

As an alternative to the IMA LIFE fully automatic robotic opening of sterile RTU primary packages, handling of primary materials can be either performed semi-automatically or in part manually.

As an alternative to the IMA LIFE fully automatic robotic opening of sterile RTU primary packages, handling of primary materials can be either performed semi-automatically or in part manually.

Safe and flexible, bag opening made simple

Using a semi-automatic procedure, the gloved operator places the sealed package on the cutting station. The overbag is then automatically cut and the tub/tray is automatically pushed out of the bag without being touched, and transferred to the sterile area through an automatic gate. The overbag is removed manually and disposed of by the operator using gloves.

The partially manual procedure involves the operator, again using gloves, placing the sealed package on the cutting station. After positioning the overwrapped tub/tray on the cutting station, using gloves, the operator performs the cutting operation manually and subsequently pushes the tub/tray gently onto a sloped chute towards the separate processing area, taking care to remove and dispose of the overwrapped bag.

After cutting, the package is instantly transferred via an internal transfer port to the isolated processing area where the tub/tray will be definitively opened at the de-lidding station.

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BAG OPENING-M AND TUB/TRAY OPENING-M Highlights

1.
Semi-automatic or partially manual operations
2.
Manual tub/tray de-lidding process using gloves under containment area
3.
Surrounding area for de-lidding process is confined beneath Restricted Barrier Systems and isolator
4.
Bag opening with no tub/tray contact: high level of product quality assurance
5.
Perfect synergy between automation and human interaction
6.
Handling of single or double bagged packages
7.
Single-use materials (bag, Tyvek TM lid and liner) disposed of within the system
8.
The systems are easily adapted from small to medium production output and fit easily into existing line concepts
Either with semi-automatic or partially manual systems, the surrounding area is normally confined beneath Restricted Barrier Systems with a laminar airflow hood, providing a better degree of product quality assurance.
  • Technical Data
  • Machine Layout
PRIMARY PACKAGE RTU  SYRINGES RTU CARTRIDGES RTU VIALS
BAG TYPE SINGLE / DOUBLE BAG
BAG MATERIAL PLASTIC
BAG SIZE ALL ALL ALL
TUB SIZE ALL ALL
TRAY SIZE ALL
BAG OPENING-M AND TUB/TRAY OPENING-M Layout

BAG OPENING-M AND TUB/TRAY OPENING-M Gallery

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RTU tray infeed with double bag
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Outer bag opening
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Inner bag opening
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Inner bag opening: bag pick up
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Inner bag removal
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Transport to de-lidding
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RTU tray transfer to de-lidding
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RTU tray transfer to de-lidding
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RTU tray transfer to de-lidding
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RTU tray de-lidding
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RTU tray removal
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