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NEXT
Wet Wipe Converting Line
Modern shopfloors need to quickly change products, even every week, in order to satisfy the various market requests. Speed and minimum machine stops are crucial: NEXT answers these needs, introducing reproducible settings and shorter cleaning duration.
Modern shopfloors need to quickly change products, even every week, in order to satisfy the various market requests. Speed and minimum machine stops are crucial: NEXT answers these needs, introducing reproducible settings and shorter cleaning duration.
No compromise on speed.
NEXT is TEKNOWEB’s top range production platform for length fold wipes, promptly answering manufacturers requests in terms of very high-efficiency and reduced machine stops.
This converting line is equipped with the most effective splice technology on the market, thanks to the premium tension control unwinder with LAP “zero speed” that can handle every kind of roll: single, double or jumbo. Teknoweb’s proprietary cutting unit allows up to 1000 cuts/min.
The wetting system is totally configurable:
- One or more sanitary pumps with dedicated flowmeters, for perfect lotion dispensing on each wipe
- Adjustable width or fixed width wetting bars, one per lane, to minimize lotion waste
- Free choice of pre-fold wetting, post- fold wetting or both together, depending on substrate type
An automatic substrate guide system is integrated in the HMI (Human Machine Interface)
Up to 3 flow wrappers can be supplied, to get the most of Next’s production potentials.
This extremely reliable converting line ensures long-lasting rotating blades in exclusive stainless steel and a production efficiency higher than 95%, complying all best safety standards.
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Sustainability
Next can process raw materials with low (or even zero) environmental impact, compared to the standard wipes composed of PP, PE or viscose. The sustainable material handled by Next is composed of cellulosic fibers derived from wood pulp.
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Production Plant
Teknoweb Converting
NEXT Highlights
1.
Proprietary cutting unit up to 1000 cuts/min.
2.
Extreme sanitary design.
3.
Perfect tension adjustment applicable to each roll, single, double or jumbo.
4.
Low TCO (Total Cost of Ownership).
5.
Quick lotion flow ramps to reduce number of stacks rejected at start.
6.
Short CIP duration.
This wet wipes converting line can handle every kind of roll: single, double or jumbo, ensuring free choice of pre-fold wetting, post- fold wetting or both together.
Product output options preview
- Technical Data
- Machine Layout
| NEXT | |
| Design speed (wipes/min) | up to 24.000 |
| Operating speed (wipes/min) | up to 21.600 |
| Cutting speed (clips/min) | up to 1000 |
| Stacking speed (stacks/min) | up to 300 |
| Linear speed (m/min) | up to 200 |
| Number of lines | up to 25 |
| Drive system | Full servo |
| Roll diameter (mm) std | opt | 1200 | 1500 |
| Pre-cut reels width (mm) min | max | opt | 130 | 210 | 400 |
| Semi-jumbo roll (mm) min | max | 800 | 1200 |
| Cutting technology | Pinch die cut |
| Stack length (mm) min | max | opt | 100 | 230 | 400 |
| Web centering device | Yes |
| Folded wipe width (mm) min | max | opt | 80 | 140 | 160 |
| Reels splice | Automatic, zero speed |
| Interfolded | Yes NO |
| Fold type | Z, C, W, modified V |
| Clip height (mm) min | max | 5 | 25 |
| Stack height (mm) min | max | 5 | 80 |
| Count min | max | 12 | 120 |
| Quantity of lotion(%) min | max | 200 | 400 |
| Efficiency (%) pre-cut rolls | semi-jumbo | > 90 | > 95 |
| Waste (%) | < 3 |
