GENESIS is a wet wipe converting line extremely reliable and effective, suitable for start-ups in the field, limited budget projects or for small lots productions but still demanding a high-quality finished product.
GENESIS is a wet wipe converting line extremely reliable and effective, suitable for start-ups in the field, limited budget projects or for small lots productions but still demanding a high-quality finished product.
GENESIS is a length-fold wet wipes converting line that can handle from 6 to 12 pre-cut rolls with manual or automatic splice for maximum flexibility and easiness of use.
Wetting is delivered by individual wetting station, 1 for each lane, to ensure precision and uniformity. It comes complete of everything for a piece of mind project: sanitary lobe pump, electronic flowmeter, service tank with level sensors, CIP ready, equalizer pressing belt. No additional or hidden costs.
Machine is also provided with high-speed and long lasting rotary die-cutter (3 months duration), with reliable blades in stainless steel that can cut up to 300mm length wipes.
GENESIS can be provided compliant to ATEX (explosion-proof) standards, to safely produce and handle wet wipes soaked in Isopropyl Alcohol (IPA) or any other flammable liquids.
It can include an integrated flow wrapper, tailored to perfectly match maker features and performance. In just 5 m length you will get film unwinder, die cut, labellers, lot printer, feeding, folding and sealing unit. All integrated by a first level automation.
Additionally, ongitudinal sealing through a series of sealing rollers, with the fin trimming for a superior appearance, by means of a cutter, allows greater performance; high-strength sealing head ensures hermetic sealing even with critical films.
Thanks to GENESIS high-efficiency, waste is minimized to <3%, requiring only 1 or 2 operators to handle it at the lowest TCO, ever.
It complies with the sanitary standards accepted worldwide, reducing risks of product contamination. All the equipment allow easy and effective CIP (Clean In Place) so that formula-change can be done in a snap. This is the reason why Genesis is the preferred choice to produce small lots and with multiple changeover in a day.
Recipes in the HMI (Human Machine Interface) ensure quick retrieve and error proof operation.
GENESIS 10 | GENESIS 12 | |
Design speed (wipes/min) | up to 6000 | up to 7200 |
Operating speed (wipes/min) | up to 5000 | up to 6000 |
Cutting speed (clips/min) | 500 | 500 |
Stacking speed (stacks/min) | 120 | 120 |
Linear speed (m/min) | 100 | 100 |
Packing machine speed (packs/min) | 100 | 80 with gusset | 100 | 80 with gusset |
Rolls – Precut | 10 | 12 |
Drive System | Full Servo | Full Servo |
Roll diameter (mm) std | opt | 1200 | 1500 | 1200 | 1500 |
Roll width (mm) min | max | opt | 150 | 250 | 290 | 150 | 250 | 290 |
Stack length (mm) min | max | 100 | 320 | 100 | 320 |
Folded wipe width (mm) min | max | 75 | 120 | 75 | 120 |
Interfolded | Yes | No | Yes | No |
Fold type | Z, C, W, modified V | Z, C, W, modified V |
Reels splice std | opt | Manual | Automatic | Manual | Automatic |
Clip height (mm) min | max | 5 | 20 | 5 | 20 |
Stack height (mm) min | max | 5 | 80 | 5 | 80 |
Quantity of lotion (%) min | max | 200 | 350 | 200 | 350 |
Labelling machines std | opt | 2 | 3 | 2 | 3 |
Sealing of wrapping machine film | Automatic | Automatic |
Sealing head | Long Dwell Technology | Long Dwell Technology |
Waste (%) | < 3 | < 3 |