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EXIGE
Wet wipe converting line
Exige is a versatile production platform for cross-fold wipes, at a very high-speed, in compliance with the best sanitary standards and at a reduced Total Cost of Ownership (TCO).
Exige is a versatile production platform for cross-fold wipes, at a very high-speed, in compliance with the best sanitary standards and at a reduced Total Cost of Ownership (TCO).
Fully automatic.
Fully performing.
EXIGE is a versatile, reliable and high-speed production system for cross fold wipes that can reach up to 800 cuts per minute.
Available in 2, 3 or 4 lanes in single or double frame, it is fully automatic: from unwinder to wrapper feeding, needing just a few operators for correct functioning, also with no need from them to touch the product.
Equipped with an accurate vacuum-less folding, EXIGE performs at high efficacy and low scrap in order to reduce TCO on any type of substrate, even the most delicate paper-based flushable. Each machine process is adjustable with multiple parameters under the operator’s full control.
The totally configurable wetting system allows:
- one or more sanitary pumps with dedicated flowmeter, for perfect lotion dispensing on each wipe
- adjustable width or fixed width wetting bars, one per lane, to minimize lotion waste
- free choice of pre-fold wetting, post-fold wetting or both together, depending on substrate type
EXIGE can be provided compliant to ATEX (explosion proof) standards, to safely produce and handle wet wipes soaked in Isopropyl Alcohol (IPA) or any other flammable liquids.
It features an integrated quality control (Vision System), for non-conformities and to warn operators when cutting or tucking is not oprimal; this allows to reduce unplanned stops.
Pharma GMP (Good Manufacturing Practice) Standards compliant for materials, components and design, in order to minimize product contamination risks.
Process direction is straight without any 90° turns: this gives the machine a superior ergonomy and accessibility.
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Sustainability
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| The vacuum-less technology of Exige, allows a minimized lotion and liquids waste. | Exige can process raw materials with low (or even zero) environmental impact, compared to the standard wipes composed of PP, PE or viscose. The sustainable material handled by Exige is composed of cellulosic fibers derived from wood pulp. |
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Production Plant
Teknoweb Converting
EXIGE Highlights
1.
Reliable vacuum-less folding.
2.
High efficiency and low scrap to reduce TCO.
3.
In compliance with the best sanitary standards.
4.
Fully automatic, from unwinder to wrapper feeding.
5.
Top performance on any type of substrate, even the most delicate paper-based flushables.
6.
Single or double Z-folding on the same unit.
Equipped with an accurate vacuum-less folding, EXIGE performs at high efficacy and low scrap in order to reduce TCO on any type of substrate, even the most delicate paper-based flushable
Product output options preview
- Technical Data
- Machine Layout
| EXIGE 2S | EXIGE 2 | EXIGE 3 | EXIGE 4 | |
| Design speed (wipes/min) | 1500 | 1800 | 2700 | 3600 |
| Operating speed (wipes/min) | 1200 | 1600 | 2400 | 3200 |
| Stacking speed (stacks/min) | 100 | 100 | 150 | 200 |
| Linear speed (m/min) | up to 120 | up to 160 | up to 160 | up to 160 |
| Number of lines | 2 | 2 | 3 | 4 |
| Drive | Full servo | Full servo | Full servo | Full servo |
| Stacker | Pneumatic cylinders | Linear motor | Linear motor | Linear motor |
| Roll diameter (mm) std | opt | 1200 | 1500 | 1200 | 1350 | 1200 | 1350 | 1200 | 1350 |
| Open wipe width (mm) min | max | 110 | 300 | 110 | 300 | 110 | 300 | 110 | 300 |
| Open wipe length (mm) min | max | opt | 150 | 200 | 150 | 200 | 150 | 200 | 300 | 150 | 200 |
| Folded wipe length (mm) min | max | opt | 75 | 100 | 75 | 100 | 75 | 100 | 200 | 75 | 100 |
| Interfolded | no | no | no | no |
| Fold type | Z, double Z | Z, double Z | Z, double Z | Z, double Z |
| Stack height (mm) min | max | 5 | 60 | 5 | 60 | 5 | 60 | 5 | 60 |
| Count min | max | 5 | 40 | 5 | 40 | 5 | 40 | 5 | 40 |
| Quantity of lotion(%) min | max | 200 | 300 | 200 | 300 | 200 | 300 | 200 | 300 |
| Efficiency (%) | > 95 | > 95 | > 95 | > 95 |
| Waste (%) | < 2 | < 2 | < 2 | < 2 |
