Latest-generation machines, the SR SMART Series is a range of versatile and flexible machines equipped for the filling and sealing of capsules on 1 and 2 lanes.
Latest-generation machines, the SR SMART Series is a range of versatile and flexible machines equipped for the filling and sealing of capsules on 1 and 2 lanes.
The unique ergonomic cantilever design assures great accessibility for maintenance, service and easy cleaning; further more the pullout operating system significantly reduces line downtimes resulting in a great efficiency increase. Lid and waste reels are placed outside the machine, reducing downtime.
Thanks to a very fast size changeover and to an integrated double feeding system, for bulk and stacked capsules, the SR SMART Series can handle any type of capsule in plastic, aluminum and compostable material. Capsules can be closed at the top with aluminum film, micro perforated, filter paper, triplex coupled, PP and compostable lid. Filters and diaphragms can be inserted into capsules and on their bottom.
According to the machine configuration, speed can vary from 60 to 120 capsules per minute.
SR1 SMART | SR2 SMART | |
Production speed (capsules/min) | up to 60 | up to 120 |
Power consumption (kW) | 27 | 27 |
Machine weight (kg) | 3280 | 3335 |
Nitrogen consumption (Nm3/h) | 28 | 28 |
Compressed air consumption (Nm3/h) | 28 | 38 |
Compressed air pressure (bar) | 6 | 6 |
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[buttons_on] => 1 [cover_focus_buttons] => Array ( [buttons_on] => 1 [view_default] => 1 [buttons_items] => Array ( [0] => Array ( [acf_fc_layout] => private [button_id] => [button_class] => [text] => contact us [icon] => mail [form_email] => sales.coffee@ima.it [type] => contact [private_product] => [private_exhibition] => [form_type] => contact [form_id] => ) ) ) [news] => [thumbnail] => 1366 [tag_line] => SR Series overview [overview] =>The SR Series is a range of versatile and flexible latest generation machines, equipped for the filling and sealing of capsules on 4 and 6 lanes. The mechanical stations are moved by a camshaft system. 15” touch-screen operator panel, for the utilization and the monitoring of the machine function status.
The coffee is dosed through an auger system, which is driven by a Brushless motor. Prearrangement for nitrogen tunnel. In-line weighing system. Capsules can be closed at the top with aluminium film, micro perforated, filter paper, triplex coupled, PP lid. Possibility to insert filters and diaphragms into the capsule and on its bottom. The machine can treat coffee, tea leaves and any soluble product.
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The use of ultrasonic technology for packaging material sealing guarantees energy saving if compared to traditional heat-sealing systems. | SR Series machines can handle compostable and recyclable materials (capsule, filter, lid). |
SR4 | SR6 | |
Production speed (capsules/min) | up to 240 | up to 360 |
Power consumption (kW) | 13.8 – 14.5 | 18 – 23 |
Machine weight (kg) | 3000 – 3500 | 3500 – 4800 |
Nitrogen consumption (Nm3/h) | 57.6 – 61.2 | 64.8 – 93.6 |
Compressed air consumption (Nm3/h) | 36 | 55 |
Compressed air pressure (bar) | 5,5 ÷ 7 | 5,5 ÷ 7 |
Designed for medium production volumes, the SR Series machines are a reliable and cost effective solution, which ensures high technological standards and high dosing accuracy in a compact footprint.
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Thanks to a very fast size changeover the SB1 can handle Nespresso compatible capsule in plastic, aluminum and compostable material.
Capsules can be fed manually by the operator and individually inserted into the rotary table or stacked into a magazine and placed into the rotary table by means of an automatic de-stacking unit.
Capsules can be closed at the top with aluminum film, micro perforated, filter paper, triplex coupled, PP and compostable lid.
According to the machine configuration, speed can reach up to 25 capsules per minute.
SB1 | |
Production speed (capsules/min) | up to 25 |
Power consumption (kW) | 2 |
Machine weight (kg) | 600 |
Nitrogen consumption (Nl/min) | 250 |
Compressed air consumption (Nl/min) | 380 |
Compressed air pressure (bar) | 6 |
The SB1 is an extremely compact rotary machine for the filling and sealing of single capsules, meant for Lab purposes.
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[buttons_on] => 1 [cover_focus_buttons] => Array ( [buttons_on] => 1 [view_default] => 1 [buttons_items] => Array ( [0] => Array ( [acf_fc_layout] => private [button_id] => [button_class] => [text] => contact us [icon] => mail [form_email] => sales.coffee@ima.it [type] => contact [private_product] => [private_exhibition] => [form_type] => contact [form_id] => ) ) ) [news] => [thumbnail] => 1389 [tag_line] => MCA Series overview [overview] =>The series of machines with handling chain start with the MCA-1 with a single lane, input pick & place, cutting and welding device for filter (bottom lid and/or top lid) in a unique station.
Dosing is carried out by a volumetric dosing screw and the weight accuracy is ± 0.2 g. Models include the MCA-2 for medium-low production and the MCA-4 and MCA-4 Long verions for reliable medium-high production.
Further to coffee, these machines are designed to dose different products with application of a kit for herbal and instant products. Multiple capsule systems are possible thanks to a simple format change and the MCA Series can be fitted with a host of accessories including integrated vertical packaging units, a nitrogen injection device, check-weigher, vision system and many more.
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The machine motorization is handled with the aim to avoid power waste. Kinetic energy generated during braking is shared and absorbed by other modules. | MCA Series machines can handle compostable and recyclable materials (capsule, filter, lid). |
MCA1 | MCA2 | MCA4 SHORT | MCA4 LONG | ||
Production speed | 70 Capsules/min. |
130 Capsules/min. |
240 Capsules/min. | 240 Capsules/min. | |
Installed Power | 10 kW | 16 kW | 18 kW | 24 kW | |
Machine Weight | 1.800 Kg | 2.800 Kg | 2.200 Kg | 2.800 Kg | |
Expected compressed air consumption |
400 Nl/min. |
300 Nl/min. | 300 Nl/min. |
350 Nl/min. |
|
Compressed air pressure | 7 bar | 7 bar | 7 bar | 7 bar | |
Material reel diameter Material reel width |
400 mm MAX 60 mm MAX |
400 mm MAX 150 mm MAX |
400 mm MAX 300 mm MAX |
400 mm MAX 300 mm MAX |
The MCA Series ensures cost-effective packaging and tried & tested reliability. Machines with handling chain, up to 4 lanes, input pick & place with heads and cutting and welding device for filter (bottom lid and/or top lid) in a unique station.
Array ( [cover_macro] => 1423 [cover_name_type] => txt [cover_name] => FTB577-C [cover_descriptor] => Capsule cartoning [cover_focus_on] => 1 [cover_focus_content] =>Ideal for American and Espresso coffee capsules, tea and soluble beverages, the FTB577-C is a high-performance capsule cartoner which will provide an excellent turnkey solution in line with a high speed filling and sealing machine.
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Running at speeds of up to 80 boxes/min on the standard version, managing 500 capsules/min at infeed, the machine is designed to accommodate many different capsule configurations.
Pre-nested capsules handled by robotic units forming nest-like grouping are packed into minimally-sized boxes in order to significantly cut back on material consumption and void fill techniques. Equipped with a capsule and box presence detection system, together with the detection ability of the suction cup pick and place system, the FTB577-C also minimises capsule and box rejection.
With a user-friendly operator panel, quick size changeovers and a minimal need for maintenance, the FTB577-C is a benchmark for efficiency, speed and flexibility.
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The machine motorization is handled with the aim to avoid power waste. Kinetic energy generated during braking is shared and absorbed by other modules. | The FTB577-C can handle capsules made of compostable or recyclable material. Carton material can be recyclable or recycled. |
TECHNICAL DATA FTB577-C | ||
Production range | Min. | Max. |
L | 100 | 200 |
W | 50 | 200 |
H | 30 | 50 |
Production | Over 80 ppm | |
Average power consumption | 12 kW | |
Operating pressure | 6 bar | |
Maximum air consumption | 700 Nl/min. | |
Weight | 3,500 Kg |